1. Description for PSA Oxygen Generator
PSA Oxygen Generatoris consisted of the screw air compressor, air dryer, filters, buffer tanks, oxygen plant, electricity control system and the optional oxygen cylinder filling station. The complete system is installed and tested at factory, delivery to customer’s turn-key project.
PB containerized oxygen plant is removable, and makes the onsite installation and operation very easy. It can also save the cost for the decoration cost of the machine room.
2. Main Features for PSA Oxygen Generator
- Runs automatically without human intervention
- Routine maintenance reminder and 10 years spares parts available
- Complete support, from installation to debugging to training to support
- End-to-end monitoring of pressure, purity, flow rate and alarm function.
- Quiet, safe and energy efficient
- Automatic discharge of unqualified gas
- PID output function
- Emergency Stop Control
- All the tubing is in stainless steel bright tube ensuring a bactericidal action
3. PB PSA Oxygen Generator Model
Powerbuilder PSA oxygen Generator Standard Model | ||||||||
Lots. | Model | Flow Rate | Purity | Air Compressor | Power With Booster(KW) | Cylinder Filling Capacity(40L/150Bar/H) | PSA Size | PSA weight |
1 | PB-5 | 5Nm3/h | 93%±3% | 7.5kw 1.1m3/min | 12.8 Kw | 1 | 1600*900*1900 | 600kg |
2 | PB-9 | 9Nm3/h | 93%±3% | 15Kw, 2.4m3/min | 21.9 Kw | 2 | 1700*1400*2250 | 880kg |
3 | PB-10 | 10Nm3/h | 93%±3% | 15Kw, 2.4m3/min | 21.9 Kw | 2 | 1700*1400*2250 | 900kg |
4 | PB-12 | 12Nm3/h | 93%±3% | 18.5Kw, 3m3/min | 21.9 Kw | 2 | 1700*1400*2250 | 950kg |
5 | PB-15 | 15Nm3/h | 93%±3% | 18.5Kw, 3m3/min | 27.6 Kw | 3 | 1800*1200*2250 | 1200kg |
6 | PB-18 | 18Nm3/h | 93%±3% | 22Kw, 3.7m3/min | 34.0 Kw | 3.6 | 1800*1200*2250 | 1500kg |
7 | PB-20 | 20Nm3/h | 93%±3% | 30Kw, 5.0m3/min | 43.1 Kw | 4 | 1800*1200*2250 | 1800kg |
8 | PB-25 | 25Nm3/h | 93%±3% | 30Kw, 5.0m3/min | 43.1 Kw | 5 | 1800*1200*2250 | 2000kg |
9 | PB-30 | 30Nm3/h | 93%±3% | 37Kw, 6.8m3/min | 54.5 Kw | 6 | 2000*1300*2250 | 2300kg |
10 | PB-40 | 40Nm3/h | 93%±3% | 45Kw, 8m3/min | 62.8 Kw | 8 | 2000*1300*2450 | 2500kg |
11 | PB-50 | 50Nm3/h | 93%±3% | 55Kw, 9.8 m3/min | 76.3 Kw | 10 | 2000*1400*2650 | 2900kg |
12 | PB-65 | 65 Nm3/h | 93%±3% | 75Kw,13.1 m3/min | 101.0 Kw | 13 | 2000*1400*2650 | 3300kg |
13 | PB-80 | 80Nm3/h | 93%±3% | 110Kw,20 m3/min | 145.0 Kw | 16 | 2500*1400*2900 | 5500kg |
14 | PB-90 | 90Nm3/h | 93%±3% | 132kw 23.2m³/min | 180.7 Kw | 18 | 2500*1400*2900 | 5800kg |
15 | PB-100 | 100 Nm3/h | 93%±3% | 160kw 28.2m³/min | 214.4 Kw | 20 | 2500*1400*2900 | 6200kg |
16 | PB-120 | 120Nm3/h | 93%±3% | 185kw 32.3m³/min | 247.4 Kw | 24 | 3000*2000*2900 | 7500kg |
17 | PB-150 | 150Nm3/h | 93%±3% | 200kw 35.6m³/min | 263.4 Kw | 30 | 3000*2000*3750 | 8500kg |
4. Working Principles for PSA Oxygen Generator
Air contains 21% Oxygen, 78% Nitrogen, 0.9% Argon and 0.1% other trace gases. Oxygen plant separates this oxygen from Compressed Air through a unique process called Pressure Swing Adsorption. (PSA).
The Pressure Swing Adsorption process for the generation of enriched oxygen gas from ambient air utilizes the ability of a synthetic Zeolite Molecular Sieve to absorb mainly nitrogen. While nitrogen concentrates in the pore system of the Zeolite, Oxygen Gas is produced as a product.
Oxygen generation plant’s use two vessels filled with Zeolite Molecular sieve as adsorbers. As Compressed Air passes up through one of the adsorbers, the molecular sieve selectively adsorbs the Nitrogen. This then allows the remaining Oxygen to pass on up through the adsorber and exit as a product gas. When the adsorber becomes saturated with Nitrogen the inlet airflow is switched to the second adsorber. The first adsorber is regenerated by desorbing nitrogen through depressurization and purging it with some of the product oxygen. The cycle is then repeated and the pressure is continually swinging between a higher level at adsorption (Production) and a lower level at desorption (Regeneration).
-Standard Features –
•Control system with SIEMENS touch operated panel
•Automatic start/stop
•Built in purity analyzer for continues monitoring
•Reliable- built for uninterrupted operation
•Designed for dynamic pressure loading
•Robust design, piping from Stainless Steel
-Optional Features-
•Molecular sieve moisture protection
•GSM modem (remote start/stop, status SMS, alarm warning SMS)
•Flow meter with totalize
•Oxygen dew point sensor
•Temperature sensor
•Purity and pressure control
•Audio/visual alarm
•Modbus TCP/IP connection
•Remote control system
•Data-logging (saved on memory card)
-Applications-
• Aquaculture
• Feed Gas for Ozone Generators
• Glass blowing
• Leaching
• NOx Reduction for Fuel Burners
• Oxygen Lancing
• Welding, Brazing
• Wellness
5.Service
1. Setting trace file for every sold product, quarterly survey for every sold product.
2. Providing remote instruction and training for free.
3. Providing on-site services and repairs for free during warranty period
4. Spare parts and on-site service would be charged with best price after warranty period.
5. 7*24 hours online service for free, solution within 48 hours.
6. If customer required, assigning experienced after-sales engineer for on-site service with 7 days. (Visa apply should be considered)