| PN4060 PSA Nitrogen Plant Technical Specification | ||||||
| lot | Item | Description /Specification | ||||
| 1 | Model/Place of Manufacture | PN4060 | ||||
| 2 | Nitrogen making principle | PSA Pressure swing adsorption PSA变压吸附(开放式结构) | ||||
| 3 | Application | Operation place | Indoor | |||
| Environment | Ambient temperature | Min -5℃/Max 50℃/ design temperature37℃ | ||||
| Ambient humidity | Min 40%RH Max90%RH | |||||
| 4 | Capacity | 60 | Nm3/hr | |||
| 5 | Nitrogen Gas Purity | ≥99.99 % Test at outlet of psa Nitrogen | ||||
| 6 | Nitrogen Purity Sensor | HT-TA261 1set | ||||
| 7 | Nitrogen Flowmeter | Japan SMC flowmeter 1 sets | ||||
| 8 | Inlet compress air pressure | 0.75 -0.99Mpa | ||||
| 9 | Inlet Oil Content | ≤0.001mg/m3 | ||||
| 10 | Residual dust | ≤0.01um | ||||
| 11 | Residual water | ≤0.069mg/m3 | ||||
| 12 | Air inlet atmospheric dew point | -15℃ | ||||
| 13 | Demand for clean compressed air | 5 | Nm3/min | Recommend Air compressor | 45Kw(6.5 m3/min 10Bar ) Or 37Kw (4.7m3/min 10Bar ) or 30Kw (5.0m3/min 8Bar) | |
| 14 | Inlet Diameter | DN40 | ||||
| 15 | Outlet Diameter | DN25 | ||||
| 16 | Maximum inlet temperature | MAX 30 ℃ | ||||
| 17 | Allowable working pressure range | Min7.5Kgf / cm2 Max9.9Kgf / cm2 | ||||
| 18 | Carbon molecular sieve model/origin | CMS-240 | ||||
| 19 | The tower body pipe | 2 sets | ||||
| 20 | Air and nitrogen buffer tank | Piped storage tank | ||||
| 21 | Instrument Tank, silencer | PB Silencer ≤55dB(A) patent number:ZL 2015 2 0545860.3 | ||||
| 22 | Solenoid valve brand/origin | AirTAC | 7 sets | |||
| 23 | Pneumatic valve brand/origin | PB-Customized | 11 Sets (two for auto drain unqalified Gas) | |||
| 24 | Control System | Control Power Supply | 0.2kw/set 220V 50 HZ | |||
| PLC | Mitsubishi core integrated screen /or Siemens S7-200 Smart | |||||
| electrical box | built-in | 1 set | ||||
| touch screen | Mitsubishi core integrated screen/ MCGS | |||||
| 25 | size LxWxH (mm) / Weight:(Kg) | About:1800*1000*2300mm 1200 kg | ||||
| 26 | Price | 含税含运费 交期20天 |
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Working Principles for PSA Nitrogen Generator
An automatic nitrogen generator based on the Pressure Swing Adsorption (PSA) technology is designed to produce nitrogen by utilizing air as the source material. The system employs carbon molecular sieve as the adsorbent and relies on the principle of pressure reduction desorption to selectively remove oxygen from the air, resulting in the separation of nitrogen. This process ensures the efficient and reliable generation of high-purity nitrogen gas.
Main Features for PSA Nitrogen Generator
- Raw material air is taken from nature. Nitrogen can be produced by supplying compressed air and power.
- Nitrogen purity can be adjusted conveniently and be produced by supplying compressed air
- The equipment is highly automated, produces gas quickly, and can be unattended. Nitrogen can be produced within 10-15 minutes of startup.
- The equipment has a simplified process, compact footprint, low energy consumption, and cost-effectiveness.
- To ensure the long-term usability of molecular sieves and prevent their pulverization due to high-pressure airflow impact, a snowstorm filling method is employed during the molecular sieve filling process.
- The imported analyzer used for online inspection offers easy accessibility, occupies minimal space, consumes low energy, and is cost-effective.
Carbon Molecular Sieve
Our spring-loaded system offers exceptional quality, high density, and compact design. It features a top/bottom balance mechanism and is equipped with a dedicated pressure sensor for enhanced protection.
When aiming for a purity level below 99.99%, our preferred choice is the CMS-240 system.
For applications requiring an even higher purity level of 99.999%, we rely on the CMS-260 system, which achieves this level in a single step.
Standard Features
- Siemens PLC
- Customized and improved domestic valves
- 7-inch LCD display
- Taiwan AirTAC solenoid valve
- Chengdu Jiuyin Nitrogen analyzer
- SMC flowmeter
- Professional brand molecular sieve
Optional Features
- Remote control system
- Better valve of brand Gemu, Burkert
- Dew point analyzer
- Import Molecular Sieve
- Italian ODE solenoid valve
-Applications-
- Application of SMT Industry in Semiconductor Silicon Manufacturing
The SMT industry plays a crucial role in various applications within the semiconductor silicon manufacturing process. It encompasses activities such as atmosphere protection, cleaning, and chemical recovery, among others. These processes are vital for ensuring the efficient and high-quality production of semiconductor materials.
- Application of SMT Industry in the Electronic Components Manufacturing
In the electronic components industry, the SMT industry finds significant application in selective welding, purging, and encapsulation processes using nitrogen. The use of scientific nitrogen inert protection has been proven essential in achieving successful production of high-quality electronic components. It helps prevent oxidation and contamination, ensuring the integrity and reliability of the components.
- Application of SMT Industry in Semiconductor Packaging
The SMT industry also plays a crucial role in semiconductor packaging, including reduction and storage processes that involve the use of nitrogen. Nitrogen is utilized for packaging purposes to create a controlled and inert environment, preventing oxidation and moisture damage. This helps to preserve the quality and longevity of the semiconductor devices during storage and transportation.
- Powder metallurgy, metal processing industry
Heat treatment industry application, Steel, iron, copper, aluminum products annealing, carbonization, high temperature furnace protection, Low temperature assembly and plasma cutting of metal parts.
- Chemical industry, advanced material industry application
Nitrogen is used to create oxygen – free atmosphere in chemical process, improve the safety of production process, fluid transmission power source, etc: It can be used for nitrogen purging of pipes and vessels in the system, filling nitrogen Storage tank, gas displacement, leak detection, combustible gas protection, chemical reaction agitation, chemical fiber production protection, also used in diesel hydrogenation and catalytic reforming.
- Oil and gas industry
Oil refining, container machine pipeline nitrogen-filled purge box leak detection, nitrogen injection oil recovery.
- Food and medicine industry Application
Mianly used in food packaging, food preservation, food storage, (Configurable sterilization filter), food drying and sterilization, medicine packing, medical replacement gas, medicine delivery atmosphere, etc.
