| PN3200 PSA Nitrogen Plant Technical Specification | ||||||
| lot | Item | Description /Specification | ||||
| 1 | Model/Place of Manufacture | PN3200 | ||||
| 2 | Nitrogen making principle | PSA Pressure swing adsorption PSA变压吸附(开放式结构) | ||||
| 3 | Application | Operation place | Indoor | |||
| Environment | Ambient temperature | Min -5℃/Max 50℃/ design temperature37℃ | ||||
| Ambient humidity | Min 40%RH Max90%RH | |||||
| 4 | Capacity | 200 | Nm3/hr | |||
| 5 | Nitrogen Gas Purity | ≥99.9 % Test at outlet of psa Nitrogen | ||||
| 6 | Nitrogen Purity Sensor | HT-TA261 1set | ||||
| 7 | Nitrogen Flowmeter | Japan SMC flowmeter 1 sets | ||||
| 8 | Inlet compress air pressure | 0.75 -0.99Mpa | ||||
| 9 | Inlet Oil Content | ≤0.001mg/m3 | ||||
| 10 | Residual dust | ≤0.01um | ||||
| 11 | Residual water | ≤0.069mg/m3 | ||||
| 12 | Air inlet atmospheric dew point | -15℃ | ||||
| 13 | Demand for clean compressed air | 12.33 | Nm3/min | Recommend Air compressor | 90Kw (12.6m3/min 10Bar ) or 75Kw (13.1m3/min 8Bar) | |
| 14 | Inlet Diameter | DN40 | ||||
| 15 | Outlet Diameter | DN25 | ||||
| 16 | Maximum inlet temperature | MAX 30 ℃ | ||||
| 17 | Allowable working pressure range | Min7.5Kgf / cm2 Max9.9Kgf / cm2 | ||||
| 18 | Carbon molecular sieve model/origin | CMS-240 | ||||
| 19 | The tower body pipe | 2 sets | ||||
| 20 | Air and nitrogen buffer tank | Piped storage tank | ||||
| 21 | Instrument Tank, silencer | PB Silencer ≤55dB(A) patent number:ZL 2015 2 0545860.3 | ||||
| 22 | Solenoid valve brand/origin | AirTAC | 7 sets | |||
| 23 | Pneumatic valve brand/origin | PB-Customized | 11 Sets (two for auto drain unqalified Gas) | |||
| 24 | Control System | Control Power Supply | 0.2kw/set 220V 50 HZ | |||
| PLC | Mitsubishi core integrated screen /or Siemens S7-200 Smart | |||||
| electrical box | built-in | 1 set | ||||
| touch screen | Mitsubishi core integrated screen/ MCGS | |||||
| 25 | size LxWxH (mm) / Weight:(Kg) | About:2000*1400*2550// 2900kg | ||||
| 26 | Price | 含税含运费 交期20天 | ||||
Working Principles for PSA Nitrogen Generator
Pressure swing adsorption(PSA)nitrogen generator is an automatic equipment that uses air as material,use carbon molecular sieve as adsorbent, pressure reduction desorption principle to adsorb oxygen from the air, thereby separating nitrogen.
Main Features for PSA Nitrogen Generator
- Raw material air is taken from nature. Nitrogen can be produced by supplying compressed air and power.
- Nitrogen purity can be adjusted conveniently and be produced by supplying compressed air
- The equipment is highly automated, produces gas quickly, and can be unattended. Nitrogen can be produced within 10-15 minutes of startup.
- The equipment process is simple, occupies a small area, consumes less energy and costs.
- Molecular sieves are filled by snowstorm method to avoid the pulverization of molecular sieves caused by avoid the pulverization of molecular sieves caused by high-pressure airflow impact and ensure the long-term use of molecular sieves.
- On-line inspection of imported analyzer with high access is simple, occupies a small area, consumes less energy,and costs.
Carbon Molecular Sieve
High quality,high density, compact spring loaded, top/bottom balance, protected by a dedicated pressure sensor.
We usually use CMS-240 for purity below 99.99%
And use CMS-260 for purity of 99.999% in one step .
Standard Features
- Siemens PLC
- Customized and improved domestic valves
- 7-inch LCD display
- Taiwan AirTAC solenoid valve
- Chengdu Jiuyin Nitrogen analyzer
- SMC flowmeter
- Professional brand molecular sieve
Optional Features
- Remote control system
- Better valve of brand Gemu, Burkert
- Dew point analyzer
- Import Molecular Sieve
- Italian ODE solenoid valve
-Applications-
- Application of SMT industry
- Semiconductor silicon industry application
Semiconductor and integrated circuit manufacturing process atmosphere protection, cleaning,chemical recovery,etc.
- Application in the Electronic Components Industry:
Within the electronic components industry, nitrogen is a vital component in achieving precise and high-quality results during selective welding, purging, and encapsulation processes. By utilizing nitrogen as an inert protective gas, we can create an optimal environment that safeguards the production of electronic components with exceptional performance and reliability. - Application in the Semiconductor Packaging Industry:
In the semiconductor packaging industry, nitrogen plays a pivotal role in multiple critical processes. From packaging to reduction and storage, nitrogen provides a controlled atmosphere that effectively minimizes the risks of oxidation and moisture-related complications. This controlled environment is instrumental in preserving the integrity and dependability of semiconductor components, ensuring their long-term functionality and resilience. - Application in the Powder Metallurgy and Metal Processing Industry:
Nitrogen finds extensive application in the powder metallurgy and metal processing industry. It is employed in heat treatment processes for annealing, carbonization, and high-temperature furnace protection of steel, iron, copper, and aluminum products. Nitrogen also facilitates low-temperature assembly and plasma cutting of metal parts, providing an inert and controlled atmosphere for optimal results. - Chemical industry, advanced material industry application
Nitrogen is used to create oxygen – free atmosphere in chemical process, improve the safety of production process, fluid transmission power source, etc: It can be used for nitrogen purging of pipes and vessels in the system, filling nitrogen Storage tank, gas displacement, leak detection, combustible gas protection, chemical reaction agitation, chemical fiber production protection, also used in diesel hydrogenation and catalytic reforming.
- Oil and gas industry
Oil refining, container machine pipeline nitrogen-filled purge box leak detection, nitrogen injection oil recovery.
- Food and medicine industry Application
Mianly used in food packaging, food preservation, food storage, (Configurable sterilization filter), food drying and sterilization, medicine packing, medical replacement gas, medicine delivery atmosphere, etc.
