| PN3030 PSA Nitrogen Plant Technical Specification | ||||||
| lot | Item | Description /Specification | ||||
| 1 | Model/Place of Manufacture | PN3030 | ||||
| 2 | Nitrogen making principle | PSA Pressure swing adsorption PSA变压吸附(开放式结构) | ||||
| 3 | Application | Operation place | Indoor | |||
| Environment | Ambient temperature | Min -5℃/Max 50℃/ design temperature37℃ | ||||
| Ambient humidity | Min 40%RH Max90%RH | |||||
| 4 | Capacity | 30 | Nm3/hr | |||
| 5 | Nitrogen Gas Purity | ≥99.9 % Test at outlet of psa Nitrogen | ||||
| 6 | Nitrogen Purity Sensor | HT-TA261 1set | ||||
| 7 | Nitrogen Flowmeter | Japan SMC flowmeter 1 sets | ||||
| 8 | Inlet compress air pressure | 0.75 -0.99Mpa | ||||
| 9 | Inlet Oil Content | ≤0.001mg/m3 | ||||
| 10 | Residual dust | ≤0.01um | ||||
| 11 | Residual water | ≤0.069mg/m3 | ||||
| 12 | Air inlet atmospheric dew point | -15℃ | ||||
| 13 | Demand for clean compressed air | 1.85 | Nm3/min | Recommend Air compressor | 15Kw (2.1m3/min 10Bar ) or 15kw(2.4m3/min 8Bar) | |
| 14 | Inlet Diameter | DN25 | ||||
| 15 | Outlet Diameter | DN15 | ||||
| 16 | Maximum inlet temperature | MAX 30 ℃ | ||||
| 17 | Allowable working pressure range | Min7.5Kgf / cm2 Max9.9Kgf / cm2 | ||||
| 18 | Carbon molecular sieve model/origin | CMS-240 | ||||
| 19 | The tower body pipe | 2 sets | ||||
| 20 | Air and nitrogen buffer tank | Piped storage tank | ||||
| 21 | Instrument Tank, silencer | PB Silencer ≤55dB(A) patent number:ZL 2015 2 0545860.3 | ||||
| 22 | Solenoid valve brand/origin | AirTAC | 7 sets | |||
| 23 | Pneumatic valve brand/origin | PB-Customized | 11 Sets (two for auto drain unqalified Gas) | |||
| 24 | Control System | Control Power Supply | 0.2kw/set 220V 50 HZ | |||
| PLC | Mitsubishi core integrated screen /or Siemens S7-200 Smart | |||||
| electrical box | built-in | 1 set | ||||
| touch screen | Mitsubishi core integrated screen/ MCGS | |||||
| 25 | size LxWxH (mm) / Weight:(Kg) | About:1450*900*1900// 700kg | ||||
| 26 | Price | 含税含运费 交期20天 | ||||
Working Principles for PSA Nitrogen Generator
Pressure swing adsorption(PSA)nitrogen generator is an automatic equipment that uses air as material,use carbon molecular sieve as adsorbent, pressure reduction desorption principle to adsorb oxygen from the air, thereby separating nitrogen.
Main Features for PSA Nitrogen Generator
- Raw material air is taken from nature. Nitrogen can be produced by supplying compressed air and power.
- Nitrogen purity can be adjusted conveniently and be produced by supplying compressed air
- The equipment is highly automated, produces gas quickly, and can be unattended. Nitrogen can be produced within 10-15 minutes of startup.
- The equipment process is simple, occupies a small area, consumes less energy and costs.
- Molecular sieves are filled by snowstorm method to avoid the pulverization of molecular sieves caused by avoid the pulverization of molecular sieves caused by high-pressure airflow impact and ensure the long-term use of molecular sieves.
- On-line inspection of imported analyzer with high access is simple, occupies a small area, consumes less energy,and costs.
Technical indicators
- Capacity Range : 2~2000Nm3/H
- Purity Range : 95%~99.9999%
- Outlet Pressure :0~6Bar or 0~ 8Bar
- Booster outlet pressure range : 10 to 200Bar
- Service Life 8-10 years as long as regular maintenance
Carbon Molecular Sieve
High quality,high density, compact spring loaded, top/bottom balance, protected by a dedicated pressure sensor.
We usually use CMS-240 for purity below 99.99%
And use CMS-260 for purity of 99.999% in one step .
Standard Features
- Siemens PLC
- Customized and improved domestic valves
- 7-inch LCD display
- Taiwan AirTAC solenoid valve
- Chengdu Jiuyin Nitrogen analyzer
- SMC flowmeter
- Professional brand molecular sieve
Optional Features
- Remote control system
- Better valve of brand Gemu, Burkert
- Dew point analyzer
- Import Molecular Sieve
- Italian ODE solenoid valve
-Applications-
- Application of SMT industry
- Semiconductor silicon industry application
Semiconductor and integrated circuit manufacturing process atmosphere protection, cleaning,chemical recovery,etc.
- Electronic components industry application
Selective welding, puring and encapsulation with nitrogen. Scientific nitrogen inert protection has proven to be an essential step in the successful production of high quality electronic components.
- Semiconductor packing industy application
Packaging, reduction, strage with nitrogen.
- Powder metallurgy, metal processing industry
Heat treatment industry application, Steel, iron, copper, aluminum products annealing, carbonization, high temperature furnace protection, Low temperature assembly and plasma cutting of metal parts.
- Chemical industry, advanced material industry application
Nitrogen is used to create oxygen – free atmosphere in chemical process, improve the safety of production process, fluid transmission power source, etc: It can be used for nitrogen purging of pipes and vessels in the system, filling nitrogen Storage tank, gas displacement, leak detection, combustible gas protection, chemical reaction agitation, chemical fiber production protection, also used in diesel hydrogenation and catalytic reforming.
- Oil and gas industry
Oil refining, container machine pipeline nitrogen-filled purge box leak detection, nitrogen injection oil recovery.
- Food and medicine industry Application
Mianly used in food packaging, food preservation, food storage, (Configurable sterilization filter), food drying and sterilization, medicine packing, medical replacement gas, medicine delivery atmosphere, etc.
- In the food and medicine industry, nitrogen is extensively utilized in various applications, including:
Food Packaging: Nitrogen is commonly used in food packaging processes to displace oxygen and create a modified atmosphere packaging (MAP). This helps extend the shelf life of perishable foods by reducing spoilage, inhibiting microbial growth, and maintaining product freshness.
Food Preservation and Storage: Nitrogen is employed for food preservation and storage purposes. By creating an oxygen-free environment, it minimizes oxidative reactions, slows down degradation, and preserves the quality, flavor, and nutritional value of food products.
Configurable Sterilization Filter: Nitrogen can be configured with a sterilization filter to ensure the purity and sterility of the gas used in food and medicine processing. This helps maintain stringent hygiene standards and prevent contamination.
- Food Drying and Sterilization: Nitrogen is utilized in food processing for drying and sterilization purposes. It aids in moisture removal, which is crucial for preserving food quality, texture, and preventing microbial growth.Medicine Packaging and Delivery: Nitrogen is commonly used in medicine packaging to create a protective atmosphere, preserving the efficacy and stability of pharmaceutical products. It is also employed as a replacement gas during the filling and sealing of medicine containers. Nitrogen helps maintain the integrity of the product, preventing degradation and contamination.
- Medical Replacement Gas: Nitrogen serves as a replacement gas in medical applications, such as in respiratory therapies and medical devices. It is used to create a controlled atmosphere, ensuring optimal performance and safety.
- In summary, nitrogen plays a significant role in the food and medicine industry, contributing to food packaging, preservation, storage, sterilization, drying, medicine packaging, delivery, and medical applications. Its usage ensures product quality, safety, and extends the shelf life of perishable goods while maintaining the efficacy of pharmaceutical products.
