| PN5040 PSA Nitrogen Plant Technical Specification | ||||||
| lot | Item | Description /Specification | ||||
| 1 | Model/Place of Manufacture | PN5040 | ||||
| 2 | Nitrogen making principle | PSA Pressure swing adsorption PSA变压吸附(开放式结构) | ||||
| 3 | Application | Operation place | Indoor | |||
| Environment | Ambient temperature | Min -5℃/Max 50℃/ design temperature37℃ | ||||
| Ambient humidity | Min 40%RH Max90%RH | |||||
| 4 | Capacity | 40 | Nm3/hr | |||
| 5 | Nitrogen Gas Purity | ≥99.999 % Test at outlet of psa Nitrogen | ||||
| 6 | Nitrogen Purity Sensor | HT-TA261 1set | ||||
| 7 | Nitrogen Flowmeter | Japan SMC flowmeter 1 sets | ||||
| 8 | Inlet compress air pressure | 0.75 -0.99Mpa | ||||
| 9 | Inlet Oil Content | ≤0.001mg/m3 | ||||
| 10 | Residual dust | ≤0.01um | ||||
| 11 | Residual water | ≤0.069mg/m3 | ||||
| 12 | Air inlet atmospheric dew point | -15℃ | ||||
| 13 | Demand for clean compressed air | 4.33 | Nm3/min | Recommend Air compressor | 37Kw (4.7 m3/min 10 Bar ) or 30Kw (5.0m3/min 8Bar) | |
| 14 | Inlet Diameter | DN25 | ||||
| 15 | Outlet Diameter | DN25 | ||||
| 16 | Maximum inlet temperature | MAX 30 ℃ | ||||
| 17 | Allowable working pressure range | Min7.5Kgf / cm2 Max9.9Kgf / cm2 | ||||
| 18 | Carbon molecular sieve model/origin | CMS-260 | ||||
| 19 | The tower body pipe | 2 sets | ||||
| 20 | Air and nitrogen buffer tank | Piped storage tank | ||||
| 21 | Instrument Tank, silencer | PB Silencer ≤55dB(A) patent number:ZL 2015 2 0545860.3 | ||||
| 22 | Solenoid valve brand/origin | AirTAC | 7 sets | |||
| 23 | Pneumatic valve brand/origin | PB customized | 11 sets (two for auto drain unqalified Gas) | |||
| 24 | Control System | Control Power Supply | 0.2kw/set 220V 50 HZ | |||
| PLC | Mitsubishi core integrated screen /or Siemens S7-200 Smar | |||||
| electrical box | built-in | 1 set | ||||
| touch screen | Mitsubishi core integrated screen/ MCGS | |||||
| 25 | size LxWxH (mm) / Weight:(Kg) | About: 1800*1200*2300 1100KG | ||||
| 26 | lead time | 20 days | ||||
Working Principles for PSA Nitrogen Generator
Pressure swing adsorption(PSA)nitrogen generator is an automatic equipment that uses air as material,use carbon molecular sieve as adsorbent, pressure reduction desorption principle to adsorb oxygen from the air, thereby separating nitrogen.
Main Features for PSA Nitrogen Generator
- The raw material for nitrogen generation is ambient air sourced from nature. By supplying compressed air and power, nitrogen gas can be produced. The purity of nitrogen can be conveniently adjusted by regulating the supply of compressed air.
- The nitrogen generator is highly automated, allowing for quick gas production without the need for constant monitoring. It can operate unattended, and nitrogen gas can be generated within 10-15 minutes after starting up the equipment.
- The equipment itself has a straightforward process, requires minimal space, and consumes less energy, resulting in cost savings. To ensure the long-term usability of molecular sieves, they are filled using the snowstorm method, which prevents their pulverization caused by the impact of high-pressure airflow.
- For easy and efficient monitoring, the nitrogen generator is equipped with an imported analyzer that enables online inspections. This analyzer has high accessibility, occupies a small area, and contributes to energy and cost efficiency.
Carbon Molecular Sieve
- Our nitrogen generator systems are equipped with high-quality, high-density, and compact spring-loaded pressure swing adsorption (PSA) units. These units are designed to achieve top/bottom balance and are protected by a dedicated pressure sensor.
- For applications requiring nitrogen purity below 99.99%, we typically recommend using our CMS-240 nitrogen generator. This model is optimized to deliver the desired purity level efficiently and reliably.
- In cases where an even higher purity level of 99.999% is required in a single step, we recommend our CMS-260 nitrogen generator. This advanced system is specifically designed to meet the stringent purity demands of such applications.
- Both the CMS-240 and CMS-260 nitrogen generators are engineered with precision to ensure consistent performance and optimal nitrogen purity for your specific needs.
Standard Features
- Siemens PLC
- Customized and improved domestic valves
- 7-inch LCD display
- Taiwan AirTAC solenoid valve
- Chengdu Jiuyin Nitrogen analyzer
- SMC flowmeter
- Professional brand molecular sieve
Optional Features
- Remote control system
- Better valve of brand Gemu, Burkert
- Dew point analyzer
- Import Molecular Sieve
- Italian ODE solenoid valve
-Applications-
- Application of SMT industry
- Semiconductor silicon industry application
Semiconductor and integrated circuit manufacturing process atmosphere protection, cleaning,chemical recovery,etc.
- Electronic components industry application
Selective welding, puring and encapsulation with nitrogen. Scientific nitrogen inert protection has proven to be an essential step in the successful production of high quality electronic components.
- Semiconductor packing industy application
Packaging, reduction, strage with nitrogen.
- Powder metallurgy, metal processing industry
Heat treatment industry application, Steel, iron, copper, aluminum products annealing, carbonization, high temperature furnace protection, Low temperature assembly and plasma cutting of metal parts.
- Chemical industry, advanced material industry application
Nitrogen is used to create oxygen – free atmosphere in chemical process, improve the safety of production process, fluid transmission power source, etc: It can be used for nitrogen purging of pipes and vessels in the system, filling nitrogen Storage tank, gas displacement, leak detection, combustible gas protection, chemical reaction agitation, chemical fiber production protection, also used in diesel hydrogenation and catalytic reforming.
- Oil and gas industry
Oil refining, container machine pipeline nitrogen-filled purge box leak detection, nitrogen injection oil recovery.
- Food and medicine industry Application
Mianly used in food packaging, food preservation, food storage, (Configurable sterilization filter), food drying and sterilization, medicine packing, medical replacement gas, medicine delivery atmosphere, etc.
