PSA Nitrogen Generator/Air Products Nitrogen Generator : 50Nm3/H, 99.99% Purity, For Food, Metallurgy, Chemical

Description of 99.99% Purity 50Nm3/H PSA Nitrogen Generator Food, metallurgy, chemical

industry applicable

 

We have been engaged in the assembly of PSA nitrogen generators and oxygen generators in our factory for 15 years, providing approximately 400 sets of PSA nitrogen generators and oxygen generators for domestic and international customers each year, including production, and debugging.

 

In collaboration with Burkert Valves, we have customized our own double-acting pneumatic valve. Through the design of top and middle pressure equalization,and airflow orifice plates, we continuously optimize and reduce the air consumption ratio of the equipment, thus achieving energy savings. The energy consumption ratio of our equipment has reached the highest level in China. And through our patented silencer, our device noise is controlled to less than 55 db.

 

In terms of process flow, we have cutting, welding, assembly, filling of molecular sieves, automatic rust removal, spraying, and complete procedures and supporting equipment for commissioning.

 

In the supply chain aspect, we provide first-line brands such as Atlas Copco, Ingersoll Rand, GDK, Liutech, Bolaite, Hanbell, and BK for air compressors, and provide Boly, Atlas Copco, and Liutech refrigerated dryers, as well as Anshan Jiapeng and Anqing Bailian boosters.

We can provide supporting equipment and accessories.

 

Currently, our company’s products are aimed at end-users and distributors worldwide. We provide customized remote systems, color customization, display interface customization, and many other OEM services. And we also provide ASME standard equipment and pressure tanks for USA and Australian market.

 

For specific selection, please contact our customer manager. We hope to become your trusted long-term partner.

 

Item No. Capacity Purity Size mm Inlet Diameter Outlet Diameteer Weight Kg Power
PN4005 5Nm3/H ≥99.99% 1200*850*1500 DN15 DN15 300 AC220V/0.2KW
PN4010 10Nm3/H ≥99.99% 1200*900*1900 DN15 DN15 500 AC220V/0.2Kw
PN4020 20Nm3/H ≥99.99% 1450*900*1900 DN25 DN15 600 AC220V/0.2Kw
PN4030 30Nm3/H ≥99.99% 1450*900*2250 DN32 DN15 700 AC220V/0.2Kw
PN4040 40Nm3/H ≥99.99% 1600*1100*1950 DN32 DN15 800 AC220V/0.2Kw
PN4050 50Nm3/H ≥99.99% 1700*1100*2200 DN40 DN15 1000 AC220V/0.2Kw
PN4060 60Nm3/H ≥99.99% 1800*1000*2300 DN40 DN25 1200 AC220V/0.2Kw
PN4070 70Nm3/H ≥99.99% 1800*1000*2300 DN40 DN25 1800 AC220V/0.2Kw
PN4080 80Nm3/H ≥99.99% 1800*1000*2300 DN40 DN25 1900 AC220V/0.2Kw
PN4100 100Nm3/H ≥99.99% 1800*1300*2450 DN40 DN25 2500 AC220V/0.2Kw
PN4120 120Nm3/H ≥99.99% 1800*1300*2450 DN40 DN25 2600 AC220V/0.2Kw
PN4150 150Nm3/H ≥99.99% 2000*1300*2450 DN40 DN25 2900 AC220V/0.2Kw
PN4200 200Nm3/H ≥99.99% 2200*1500*2650 DN50 DN40 3400 AC220V/0.2Kw
PN4250 250Nm3/H ≥99.99% 2500*1600*2680 DN50 DN40 3800 AC220V/0.2Kw
PN4300 300Nm3/H ≥99.99% 2500*1600*2900 DN50 DN40 5000 AC220V/0.2Kw
PN4350 350Nm3/H ≥99.99% 2500*1600*2900 DN80 DN50 5500 AC220V/0.2KW
PN4400 400Nm3/H ≥99.99% 3000*2000*3750 DN80 DN50 7500 AC220V/0.2Kw

Working Principles for PSA Nitrogen Generator

The principle of a nitrogen generator is based on the Pressure Swing Adsorption (PSA) technology. A typical PSA nitrogen generator consists of two main adsorption towers and a series of control valves.

The nitrogen generator first introduces air into the adsorption towers. These towers are filled with a special adsorbent, typically carbon molecular sieve. Under increased pressure, oxygen molecules in the air are adsorbed by the adsorbent, while nitrogen molecules pass through the adsorption tower.

 

When one adsorption tower becomes saturated with adsorbed oxygen, the control valves switch to the other tower. The airflow direction is reversed, and the alternate adsorption tower starts adsorbing oxygen while the saturated tower undergoes desorption.

During the desorption process, the pressure in the adsorption tower is reduced, causing the adsorbent to release the adsorbed oxygen. The released oxygen is discharged from the system through an exhaust pipe. Simultaneously, the alternate adsorption tower begins adsorbing oxygen, allowing the system to continuously produce high-purity nitrogen.

By operating the two adsorption towers alternately and following the cycle of adsorption and desorption, the nitrogen generator can consistently produce the desired purity of nitrogen. This principle makes PSA nitrogen generators efficient, reliable, and cost-effective nitrogen production equipment.

Main Features for PSA Nitrogen Generator

  • Raw material air is taken from nature. Nitrogen can be produced by supplying compressed air and power.
  • Nitrogen purity can be adjusted conveniently and be produced by supplying compressed air
  • The equipment is highly automated, produces gas quickly, and can be unattended. Nitrogen can be produced within 10-15 minutes of startup.
  • The equipment process is simple, occupies a small area, consumes less energy and costs.
  • Molecular sieves are filled by snowstorm method to avoid the pulverization of molecular sieves caused by avoid the pulverization of molecular sieves caused by high-pressure airflow impact and ensure the long-term use of molecular sieves.
  • On-line inspection of imported analyzer with high access is simple, occupies a small area, consumes less energy,and costs.

Carbon Molecular Sieve

High quality,high density, compact spring loaded, top/bottom balance, protected by a dedicated pressure sensor.
We usually use CMS-240 for purity below 99.99%
And use CMS-260 for purity of 99.999% in one step .

Standard Features

  • Siemens PLC
  • Customized and improved domestic valves
  • 7-inch LCD display
  • Taiwan AirTAC solenoid valve
  • Chengdu Jiuyin Nitrogen analyzer
  • SMC flowmeter
  • Professional brand molecular sieve

Optional Features

  • Remote control system
  • Better valve of brand Gemu, Burkert
  • Dew point analyzer
  • Import Molecular Sieve
  • Italian ODE solenoid valve

-Applications-

  • Application of SMT industry
  • Semiconductor silicon industry application

Semiconductor and integrated circuit manufacturing process atmosphere protection, cleaning,chemical recovery,etc.

  • Electronic components industry application

Selective welding, puring and encapsulation with nitrogen. Scientific nitrogen inert protection has proven to be an essential step in the successful production of high quality electronic components.

  • Semiconductor packing industy application

Packaging, reduction, strage with nitrogen.

  • Powder metallurgy, metal processing industry

Heat treatment industry application, Steel, iron, copper, aluminum products annealing, carbonization, high temperature furnace protection, Low temperature assembly and plasma cutting of metal parts.

  • Chemical industry, advanced material industry application

Nitrogen is used to create oxygen – free atmosphere in chemical process, improve the safety of production process, fluid transmission power source, etc: It can be used for nitrogen purging of pipes and vessels in the system, filling nitrogen Storage tank, gas displacement, leak detection, combustible gas protection, chemical reaction agitation, chemical fiber production protection, also used in diesel hydrogenation and catalytic reforming.

  • Oil and gas industry

­Oil refining, container machine pipeline nitrogen-filled purge box leak detection, nitrogen injection oil recovery.

  • Food and medicine industry Application

Mianly used in food packaging, food preservation, food storage, (Configurable sterilization filter), food drying and sterilization, medicine packing, medical replacement gas, medicine delivery atmosphere, etc.

Item No. Capacity Purity Size mm Inlet Diameter Outlet Diameteer Weight Kg Power
PN4005 5Nm3/H ≥99.99% 1200*850*1500 DN15 DN15 300 AC220V/0.2KW
PN4010 10Nm3/H ≥99.99% 1200*900*1900 DN15 DN15 500 AC220V/0.2Kw
PN4020 20Nm3/H ≥99.99% 1450*900*1900 DN25 DN15 600 AC220V/0.2Kw
PN4030 30Nm3/H ≥99.99% 1450*900*2250 DN32 DN15 700 AC220V/0.2Kw
PN4040 40Nm3/H ≥99.99% 1600*1100*1950 DN32 DN15 800 AC220V/0.2Kw
PN4050 50Nm3/H ≥99.99% 1700*1100*2200 DN40 DN15 1000 AC220V/0.2Kw
PN4060 60Nm3/H ≥99.99% 1800*1000*2300 DN40 DN25 1200 AC220V/0.2Kw
PN4070 70Nm3/H ≥99.99% 1800*1000*2300 DN40 DN25 1800 AC220V/0.2Kw
PN4080 80Nm3/H ≥99.99% 1800*1000*2300 DN40 DN25 1900 AC220V/0.2Kw
PN4100 100Nm3/H ≥99.99% 1800*1300*2450 DN40 DN25 2500 AC220V/0.2Kw
PN4120 120Nm3/H ≥99.99% 1800*1300*2450 DN40 DN25 2600 AC220V/0.2Kw
PN4150 150Nm3/H ≥99.99% 2000*1300*2450 DN40 DN25 2900 AC220V/0.2Kw
PN4200 200Nm3/H ≥99.99% 2200*1500*2650 DN50 DN40 3400 AC220V/0.2Kw
PN4250 250Nm3/H ≥99.99% 2500*1600*2680 DN50 DN40 3800 AC220V/0.2Kw
PN4300 300Nm3/H ≥99.99% 2500*1600*2900 DN50 DN40 5000 AC220V/0.2Kw
PN4350 350Nm3/H ≥99.99% 2500*1600*2900 DN80 DN50 5500 AC220V/0.2KW
PN4400 400Nm3/H ≥99.99% 3000*2000*3750 DN80 DN50 7500 AC220V/0.2Kw

Description

Technical indicators

  • Capacity Range : 2~2000Nm3/H
  • Purity Range : 95%~99.9999%
  • Outlet Pressure :0~6Bar or 0~ 8Bar
  • Booster outlet pressure range : 10 to 200Bar
  • Service Life 8-10 years as long as regular maintenance