PSA Nitrogen Generator: 150Nm3/H, 99.99% Purity, for Food, Metallurgy, Chemical

Description of 99.99% Purity 150Nm3/H PSA Nitrogen Generator Food, metallurgy, chemical

industry applicable

 

Over the course of 15 years, our factory has specialized in assembling PSA nitrogen generators and oxygen generators. Each year, we deliver approximately 400 sets of these generators to customers worldwide, serving both domestic and international markets. Our comprehensive services cover the entire production process, including manufacturing and meticulous debugging to ensure the utmost quality and functionality of our equipment.

 

In collaboration with Burkert Valves, we have customized our own double-acting pneumatic valve. Through the design of top and middle pressure equalization,and airflow orifice plates, we continuously optimize and reduce the air consumption ratio of the equipment, thus achieving energy savings. The energy consumption ratio of our equipment has reached the highest level in China. And through our patented silencer, our device noise is controlled to less than 55 db.

 

In terms of process flow, we have cutting, welding, assembly, filling of molecular sieves, automatic rust removal, spraying, and complete procedures and supporting equipment for commissioning.

 

In the supply chain aspect, we provide first-line brands such as Atlas Copco, Ingersoll Rand, GDK, Liutech, Bolaite, Hanbell, and BK for air compressors, and provide Boly, Atlas Copco, and Liutech refrigerated dryers, as well as Anshan Jiapeng and Anqing Bailian boosters.

We can provide supporting equipment and accessories.

 

Our company is dedicated to serving a global customer base, including end-users and distributors. We offer a range of tailored solutions, such as customized remote systems, color customization options, and personalized display interfaces. Our OEM services cater to the specific needs and preferences of our customers.

In addition, we provide ASME standard equipment and pressure tanks designed to meet the stringent requirements of the USA and Australian markets. This ensures compliance with industry standards and regulations, giving our customers peace of mind and confidence in our products.

 

For specific selection, please contact our customer manager. We hope to become your trusted long-term partner.

PN4150 PSA Nitrogen Plant Technical Specification
lot Item Description /Specification
1 Model/Place of Manufacture PN4150
2 Nitrogen making principle PSA Pressure swing adsorption PSA变压吸附(开放式结构)
3 Application Operation place Indoor
Environment Ambient temperature Min -5℃/Max 50℃/ design temperature37℃
Ambient humidity Min 40%RH Max90%RH
4 Capacity 150 Nm3/hr
5 Nitrogen Gas Purity ≥99.99 % Test at outlet of psa Nitrogen
6 Nitrogen Purity Sensor HT-TA261 1set
7 Nitrogen Flowmeter Japan SMC flowmeter 1 sets
8 Inlet compress air pressure 0.75 -0.99Mpa
9 Inlet Oil Content ≤0.001mg/m3
10 Residual dust ≤0.01um
11 Residual water ≤0.069mg/m3
12 Air inlet atmospheric dew point -15℃
13 Demand for clean compressed air 12.5 Nm3/min Recommend Air compressor 90Kw (12.6m3/min 10Bar ) or 75Kw (13.1m3/min 8Bar)
14 Inlet Diameter DN40
15 Outlet Diameter DN25
16 Maximum inlet temperature MAX 30 ℃
17 Allowable working pressure range Min7.5Kgf / cm2 Max9.9Kgf / cm2
18 Carbon molecular sieve model/origin CMS-240
19 The tower body pipe 2 sets
20 Air and nitrogen buffer tank Piped storage tank
21 Instrument Tank, silencer PB Silencer ≤55dB(A) patent number:ZL 2015 2 0545860.3
22 Solenoid valve brand/origin AirTAC 7 sets
23 Pneumatic valve brand/origin PB-Customized 11 Sets (two for auto drain unqalified Gas)
24 Control System Control Power Supply 0.2kw/set 220V 50 HZ
PLC Mitsubishi core integrated screen /or Siemens S7-200 Smart
electrical box built-in 1 set
touch screen Mitsubishi core integrated screen/ MCGS
25 size LxWxH (mm) / Weight:(Kg) About:2000*1400*2550mm 2900 kg
26 Price 含税含运费 交期20天

Working Principles for PSA Nitrogen Generator

Pressure swing adsorption(PSA)nitrogen generator is an automatic equipment that uses air as material,use carbon molecular sieve as adsorbent, pressure reduction desorption principle to adsorb oxygen from the air, thereby separating nitrogen.

Main Features for PSA Nitrogen Generator

  • Raw material air is taken from nature. Nitrogen can be produced by supplying compressed air and power.
  • Nitrogen purity can be adjusted conveniently and be produced by supplying compressed air
  • The equipment is highly automated, produces gas quickly, and can be unattended. Nitrogen can be produced within 10-15 minutes of startup.
  • The equipment process is simple, occupies a small area, consumes less energy and costs.
  • Molecular sieves are filled by snowstorm method to avoid the pulverization of molecular sieves caused by avoid the pulverization of molecular sieves caused by high-pressure airflow impact and ensure the long-term use of molecular sieves.
  • On-line inspection of imported analyzer with high access is simple, occupies a small area, consumes less energy,and costs.

Carbon Molecular Sieve

We utilize high-quality, high-density, and compact spring-loaded molecular sieves in our nitrogen generation process. These molecular sieves are carefully designed with top/bottom balance and are equipped with a dedicated pressure sensor for optimal performance and protection.

For applications requiring a purity level below 99.99%, we typically employ CMS-240 molecular sieves. These sieves have been chosen for their exceptional performance in achieving the desired purity specifications.

In cases where a purity level of 99.999% is required, we utilize CMS-260 molecular sieves in a single step. These advanced molecular sieves are specifically selected to deliver the highest level of purity without the need for additional processes or steps.

Standard Features

  • Siemens PLC
  • Customized and improved domestic valves
  • 7-inch LCD display
  • Taiwan AirTAC solenoid valve
  • Chengdu Jiuyin Nitrogen analyzer
  • SMC flowmeter
  • Professional brand molecular sieve

Optional Features

  • Remote control system
  • Better valve of brand Gemu, Burkert
  • Dew point analyzer
  • Import Molecular Sieve
  • Italian ODE solenoid valve

-Applications-

  • Application of SMT industry
  • Semiconductor silicon industry application

Semiconductor and integrated circuit manufacturing process atmosphere protection, cleaning,chemical recovery,etc.

  • Electronic components industry application

Selective welding, puring and encapsulation with nitrogen. Scientific nitrogen inert protection has proven to be an essential step in the successful production of high quality electronic components.

  • Semiconductor packing industy application

Packaging, reduction, strage with nitrogen.

  • Powder metallurgy, metal processing industry

Heat treatment industry application, Steel, iron, copper, aluminum products annealing, carbonization, high temperature furnace protection, Low temperature assembly and plasma cutting of metal parts.

  • Chemical industry, advanced material industry application

Nitrogen is used to create oxygen – free atmosphere in chemical process, improve the safety of production process, fluid transmission power source, etc: It can be used for nitrogen purging of pipes and vessels in the system, filling nitrogen Storage tank, gas displacement, leak detection, combustible gas protection, chemical reaction agitation, chemical fiber production protection, also used in diesel hydrogenation and catalytic reforming.

  • Oil and gas industry

Oil refining, container machine pipeline nitrogen-filled purge box leak detection, nitrogen injection oil recovery.

  • Food and medicine industry Application

Mianly used in food packaging, food preservation, food storage, (Configurable sterilization filter), food drying and sterilization, medicine packing, medical replacement gas, medicine delivery atmosphere, etc.

Item No. Capacity Purity Size mm Inlet Diameter Outlet Diameteer Weight Kg Power
PN4005 5Nm3/H ≥99.99% 1200*850*1500 DN15 DN15 300 AC220V/0.2KW
PN4010 10Nm3/H ≥99.99% 1200*900*1900 DN15 DN15 500 AC220V/0.2Kw
PN4020 20Nm3/H ≥99.99% 1450*900*1900 DN25 DN15 600 AC220V/0.2Kw
PN4030 30Nm3/H ≥99.99% 1450*900*2250 DN32 DN15 700 AC220V/0.2Kw
PN4040 40Nm3/H ≥99.99% 1600*1100*1950 DN32 DN15 800 AC220V/0.2Kw
PN4050 50Nm3/H ≥99.99% 1700*1100*2200 DN40 DN15 1000 AC220V/0.2Kw
PN4060 60Nm3/H ≥99.99% 1800*1000*2300 DN40 DN25 1200 AC220V/0.2Kw
PN4070 70Nm3/H ≥99.99% 1800*1000*2300 DN40 DN25 1800 AC220V/0.2Kw
PN4080 80Nm3/H ≥99.99% 1800*1000*2300 DN40 DN25 1900 AC220V/0.2Kw
PN4100 100Nm3/H ≥99.99% 1800*1300*2450 DN40 DN25 2500 AC220V/0.2Kw
PN4120 120Nm3/H ≥99.99% 1800*1300*2450 DN40 DN25 2600 AC220V/0.2Kw
PN4150 150Nm3/H ≥99.99% 2000*1300*2450 DN40 DN25 2900 AC220V/0.2Kw
PN4200 200Nm3/H ≥99.99% 2200*1500*2650 DN50 DN40 3400 AC220V/0.2Kw
PN4250 250Nm3/H ≥99.99% 2500*1600*2680 DN50 DN40 3800 AC220V/0.2Kw
PN4300 300Nm3/H ≥99.99% 2500*1600*2900 DN50 DN40 5000 AC220V/0.2Kw
PN4350 350Nm3/H ≥99.99% 2500*1600*2900 DN80 DN50 5500 AC220V/0.2KW
PN4400 400Nm3/H ≥99.99% 3000*2000*3750 DN80 DN50 7500 AC220V/0.2Kw

Description

Technical indicators

  • Capacity Range : 2~2000Nm3/H
  • Purity Range : 95%~99.9999%
  • Outlet Pressure :0~6Bar or 0~ 8Bar
  • Booster outlet pressure range : 10 to 200Bar
  • Service Life 8-10 years as long as regular maintenance