| PN5100 PSA Nitrogen Plant Technical Specification | ||||||
| lot | Item | Description /Specification | ||||
| 1 | Model/Place of Manufacture | PN5100 | ||||
| 2 | Nitrogen making principle | PSA Pressure swing adsorption PSA变压吸附(开放式结构) | ||||
| 3 | Application | Operation place | Indoor | |||
| Environment | Ambient temperature | Min -5℃/Max 50℃/ design temperature37℃ | ||||
| Ambient humidity | Min 40%RH Max90%RH | |||||
| 4 | Capacity | 100 | Nm3/hr | |||
| 5 | Nitrogen Gas Purity | ≥99.999 % Test at outlet of psa Nitrogen | ||||
| 6 | Nitrogen Purity Sensor | HT-TA261 1set | ||||
| 7 | Nitrogen Flowmeter | Japan SMC flowmeter 1 sets | ||||
| 8 | Inlet compress air pressure | 0.75 -0.99Mpa | ||||
| 9 | Inlet Oil Content | ≤0.001mg/m3 | ||||
| 10 | Residual dust | ≤0.01um | ||||
| 11 | Residual water | ≤0.069mg/m3 | ||||
| 12 | Air inlet atmospheric dew point | -15℃ | ||||
| 13 | Demand for clean compressed air | 10.83 | Nm3/min | Recommend Air compressor | 90Kw (12.6 m3/min 10 Bar ) or 75Kw (13.1m3/min 8Bar) | |
| 14 | Inlet Diameter | DN50 | ||||
| 15 | Outlet Diameter | DN25 | ||||
| 16 | Maximum inlet temperature | MAX 30 ℃ | ||||
| 17 | Allowable working pressure range | Min7.5Kgf / cm2 Max9.9Kgf / cm2 | ||||
| 18 | Carbon molecular sieve model/origin | CMS-260 | ||||
| 19 | The tower body pipe | 2 sets | ||||
| 20 | Air and nitrogen buffer tank | Piped storage tank | ||||
| 21 | Instrument Tank, silencer | PB Silencer ≤55dB(A) patent number:ZL 2015 2 0545860.3 | ||||
| 22 | Solenoid valve brand/origin | AirTAC | 7 sets | |||
| 23 | Pneumatic valve brand/origin | PB customized | 11 Sets (two for auto drain unqalified Gas) | |||
| 24 | Control System | Control Power Supply | 0.2kw/set 220V 50 HZ | |||
| PLC | Mitsubishi core integrated screen /or Siemens S7-200 Smar | |||||
| electrical box | built-in | 1 set | ||||
| touch screen | Mitsubishi core integrated screen/ MCGS | |||||
| 25 | size LxWxH (mm) / Weight:(Kg) | About:2000*1400*2550 2600KG | ||||
| 26 | lead time | 20 days | ||||
Working Principles for PSA Nitrogen Generator
Pressure swing adsorption(PSA)nitrogen generator is an automatic equipment that uses air as material,use carbon molecular sieve as adsorbent, pressure reduction desorption principle to adsorb oxygen from the air, thereby separating nitrogen.
Main Features for PSA Nitrogen Generator
- Raw material air is sourced from the environment, and nitrogen can be generated by supplying compressed air and power.
- Nitrogen purity can be easily adjusted and produced by supplying compressed air.
- The equipment is highly automated, enabling rapid gas production and unattended operation. Nitrogen can be generated within 10-15 minutes after startup.
- The equipment has a simple process, requires minimal space, and has low energy consumption and costs.
- The filling of molecular sieves is done using the snowstorm method to prevent their pulverization due to high-pressure airflow impact, ensuring long-term usability.
- On-line inspection of imported analyzers is straightforward, requiring minimal space, and has low energy consumption and costs.
Carbon Molecular Sieve (CMS)
- The Carbon Molecular Sieve (CMS) is a high-quality, high-density material designed with a compact spring-loaded structure. It maintains a balanced pressure at the top and bottom and is protected by a dedicated pressure sensor.
- For purity levels below 99.99%, we typically utilize CMS-240.
- To achieve a purity level of 99.999% in a single step, we employ CMS-260.
Standard Features
- Siemens PLC control system
- Customized and enhanced domestic valves
- 7-inch LCD display
- Taiwan AirTAC solenoid valve
- Chengdu Jiuyin Nitrogen analyzer
- SMC flowmeter
- Professional brand molecular sieve
Optional Features
- Remote control system
- Better valve of brand Gemu, Burkert
- Dew point analyzer
- Import Molecular Sieve
- Italian ODE solenoid valve
-Applications-
- Application of SMT industry
Utilization in the semiconductor silicon industry
Ensuring protection, cleanliness, and chemical recovery in the semiconductor and integrated circuit manufacturing process
- Electronic components industry application
Implementing nitrogen-based selective welding, purging, and encapsulation
Employing scientific nitrogen inert protection to ensure high-quality electronic component production
- Semiconductor packing industry application
Nitrogen-based packaging, reduction, and storage
- Powder metallurgy and metal processing industry
Application in heat treatment industry, including annealing, carbonization, high-temperature furnace protection
Facilitating low-temperature assembly and plasma cutting of metal parts
- Chemical industry and advanced material industry application
Creating oxygen-free atmospheres in chemical processes to enhance production safety
Utilizing nitrogen for purging pipes and vessels, filling nitrogen storage tanks, gas displacement, leak detection, combustible gas protection, chemical reaction agitation
Ensuring protection in chemical fiber production, diesel hydrogenation, and catalytic reforming
- Food and medicine industry application
Primarily used for food packaging, preservation, and storage
Configurable sterilization filter for food drying and sterilization
Application in medicine packaging, medical replacement gas, and medicine delivery atmosphere
- Oil and gas industry
Utilizing nitrogen for oil refining, container machine pipeline nitrogen-filled purge, leak detection, and nitrogen injection oil recovery.
