Complete Set PSA Nitrogen System Solution/ Psa Nitrogen Gas Plant For Medical Industry

Description of 99.999% Purity 30Nm3/H PSA Nitrogen Generator Applicable to medical industry

 

A Pressure Swing Adsorption (PSA) nitrogen generator is a sophisticated automated device that is specifically designed to produce nitrogen gas with a high level of purity. This generator utilizes the surrounding air as the primary raw material and employs a carbon molecular sieve as an adsorbent. The principle of pressure reduction desorption is utilized to selectively capture oxygen molecules from the air, effectively separating nitrogen.

 

Within the PSA nitrogen generator, the air is directed through a bed of carbon molecular sieve under high pressure. The carbon molecular sieve possesses a greater affinity for oxygen molecules, causing them to be adsorbed while allowing nitrogen molecules to pass through. By adjusting the pressure, the adsorbed oxygen molecules are released, leaving behind nitrogen gas that is pure and devoid of impurities.

This process empowers the nitrogen generator to produce nitrogen gas of the desired purity levels, catering to diverse industries and applications. It provides a dependable and cost-effective solution to fulfill the demand for high-purity nitrogen gas.

PN5030 PSA Nitrogen Plant Technical Specification
lot Item Description /Specification
1 Model/Place of Manufacture PN5030
2 Nitrogen making principle PSA Pressure swing adsorption PSA变压吸附(开放式结构)
3 Application Operation place Indoor
Environment Ambient temperature Min -5℃/Max 50℃/ design temperature37℃
Ambient humidity Min 40%RH Max90%RH
4 Capacity 30 Nm3/hr
5 Nitrogen Gas Purity ≥99.999 % Test at outlet of psa Nitrogen
6 Nitrogen Purity Sensor HT-TA261 1set
7 Nitrogen Flowmeter Japan SMC flowmeter 1 sets
8 Inlet compress air pressure 0.75 -0.99Mpa
9 Inlet Oil Content ≤0.001mg/m3
10 Residual dust ≤0.01um
11 Residual water ≤0.069mg/m3
12 Air inlet atmospheric dew point -15℃
13 Demand for clean compressed air 3.25 Nm3/min Recommend Air compressor 30Kw (4.3 m3/min 10 Bar ) or 22Kw (3.7m3/min 8Bar)
14 Inlet Diameter DN25
15 Outlet Diameter DN15
16 Maximum inlet temperature MAX 30 ℃
17 Allowable working pressure range Min7.5Kgf / cm2 Max9.9Kgf / cm2
18 Carbon molecular sieve model/origin CMS-260
19 The tower body pipe 2 sets
20 Air and nitrogen buffer tank Piped storage tank
21 Instrument Tank, silencer PB Silencer ≤55dB(A) patent number:ZL 2015 2 0545860.3
22 Solenoid valve brand/origin AirTAC 7 sets
23 Pneumatic valve brand/origin PB customized 11 sets (two for auto drain unqalified Gas)
24 Control System Control Power Supply 0.2kw/set 220V 50 HZ
PLC Mitsubishi core integrated screen /or Siemens S7-200 Smart
electrical box built-in 1 set
touch screen Mitsubishi core integrated screen/ MCGS
25 size LxWxH (mm) / Weight:(Kg) About: 1650*750*1900 900KG
26 lead time 20 days

Working Principles for PSA Nitrogen Generator

Pressure swing adsorption(PSA)nitrogen generator is an automatic equipment that uses air as material,use carbon molecular sieve as adsorbent, pressure reduction desorption principle to adsorb oxygen from the air, thereby separating nitrogen.

Main Features for PSA Nitrogen Generator

  • Raw material air is taken from nature. Nitrogen can be produced by supplying compressed air and power.
  • Nitrogen purity can be adjusted conveniently and be produced by supplying compressed air
  • The equipment is highly automated, produces gas quickly, and can be unattended. Nitrogen can be produced within 10-15 minutes of startup.
  • The equipment process is simple, occupies a small area, consumes less energy and costs.
  • Molecular sieves are filled by snowstorm method to avoid the pulverization of molecular sieves caused by avoid the pulverization of molecular sieves caused by high-pressure airflow impact and ensure the long-term use of molecular sieves.
  • On-line inspection of imported analyzer with high access is simple, occupies a small area, consumes less energy,and costs.

Carbon Molecular Sieve

Carbon Molecular Sieve (CMS) is an exceptionally efficient adsorbent material that is widely utilized in nitrogen generators. It is renowned for its exceptional quality, high density, and compactness, making it a preferred choice in various industries. The CMS incorporates a meticulously engineered spring-loaded mechanism, ensuring optimal and balanced operation throughout the nitrogen generation process. To further enhance stability and reliability, a dedicated pressure sensor is integrated into the system.

 

When targeting nitrogen purity levels below 99.99%, the CMS-240 variant is highly recommended due to its remarkable performance. However, for applications that require an even higher purity level of 99.999% in a single step, the CMS-260 is the ideal choice. These carbon molecular sieves play a vital role in the nitrogen generation process, enabling the production of nitrogen gas with unparalleled purity. Their application is vast, encompassing industries such as manufacturing, healthcare, and laboratories, where the demand for highly pure nitrogen is of utmost importance.

Standard Features

  • Siemens PLC
  • Customized and improved domestic valves
  • 7-inch LCD display
  • Taiwan AirTAC solenoid valve
  • Chengdu Jiuyin Nitrogen analyzer
  • SMC flowmeter
  • Professional brand molecular sieve

Optional Features

  • Remote control system
  • Better valve of brand Gemu, Burkert
  • Dew point analyzer
  • Import Molecular Sieve

Italian ODE solenoid valve

-Applications-

  • Food and medicine industry Application
  • Mianly used in food packaging, food preservation, food storage, (Configurable sterilization filter), food drying and sterilization, medicine packing, medical replacement gas, medicine delivery atmosphere, etc.
  • Application of SMT industry
  • Semiconductor silicon industry application

Semiconductor and integrated circuit manufacturing process atmosphere protection, cleaning,chemical recovery,etc.

  • Electronic components industry application

Selective welding, puring and encapsulation with nitrogen. Scientific nitrogen inert protection has proven to be an essential step in the successful production of high quality electronic components.

  • Semiconductor packing industy application

Packaging, reduction, strage with nitrogen.

  • Powder metallurgy, metal processing industry

Heat treatment industry application, Steel, iron, copper, aluminum products annealing, carbonization, high temperature furnace protection, Low temperature assembly and plasma cutting of metal parts.

  • Chemical industry, advanced material industry application

Nitrogen is used to create oxygen – free atmosphere in chemical process, improve the safety of production process, fluid transmission power source, etc: It can be used for nitrogen purging of pipes and vessels in the system, filling nitrogen Storage tank, gas displacement, leak detection, combustible gas protection, chemical reaction agitation, chemical fiber production protection, also used in diesel hydrogenation and catalytic reforming.

  • Oil and gas industry
  • ­Oil refining, container machine pipeline nitrogen-filled purge box leak detection, nitrogen injection oil recovery.

Item No. Capacity Nm3/H Purity Size mm Inlet Diameter Outlet
Diameteer
Weight Kg Power
PN5003 3 ≥99.999% 900*500*1400 DN15 DN15 200 AC220V/0.2KW
PN5005 5 ≥99.999% 1200*850*1550 DN20 DN15 300 AC220V/0.2KW
PN5010 10 ≥99.999% 1450*1000*1900 DN25 DN15 600 AC220V/0.2KW
PN5015 15 ≥99.999% 1450*1000*1900 DN25 DN15 700 AC220V/0.2KW
PN5020 20 ≥99.999% 1450*1000*1900 DN25 DN15 800 AC220V/0.2KW
PN5030 30 ≥99.999% 1650*750*1900 DN32 DN15 900 AC220V/0.2KW
PN5040 40 ≥99.999% 1800*1200*2300 DN32 DN25 1100 AC220V/0.2KW
PN5050 50 ≥99.999% 1800*1200*2300 DN25 DN25 1200 AC220V/0.2KW
PN5060 60 ≥99.999% 1800*1200*2300 DN40 DN25 1500 AC220V/0.2KW
PN5080 80 ≥99.999% 1800*1200*2450 DN40 DN25 2500 AC220V/0.2KW
PN5100 100 ≥99.999% 2000*1400*2550 DN50 DN25 2600 AC220V/0.2KW
PN5120 120 ≥99.999% 2000*1400*2550 DN50 DN25 2800 AC220V/0.2KW
PN5130 130 ≥99.999% 2000*1400*2550 DN50 DN25 2950 AC220V/0.2KW
PN5150 150 ≥99.999% 2200*1600*2650 DN50 DN25 3200 AC220V/0.2KW
PN5180 180 ≥99.999% 2500*1600*3200 DN65 DN40 4500 AC220V/0.2KW
PN5200 200 ≥99.999% 2500*1600*2900 DN65 DN40 5500 AC220V/0.2KW
PN5250 250 ≥99.999% 2500*1600*2900 DN65 DN50 5500 AC220V/0.2KW
PN5300 300 ≥99.999% 3000*2000*3550 DN80 DN50 8500 AC220V/0.2KW

Description

Technical indicators

  • Capacity Range : 2~2000Nm3/H
  • Purity Range : 95%~99.9999%
  • Outlet Pressure :0~6Bar or 0~ 8Bar
  • Booster outlet pressure range : 10 to 200Bar
  • Service Life 8-10 years as long as regular maintenance