PB-120 PSA Oxygen Plant Technical Specification | ||||||
lot | Item | Description /Specification | ||||
1 | Model/Place of Manufacture | PB-120 | China | |||
2 | Oxygen making principle | PSA Pressure swing adsorption PSA变压吸附(开放式结构) | ||||
3 | Application | Operation place | Indoor | |||
Environment | Ambient temperature | Min -5℃/Max 50℃/ design temperature37℃ | ||||
Ambient humidity | Min 40%RH Max90%RH | |||||
4 | Capacity | 120 | Nm3/hr | |||
5 | Oxygen Gas Purity | 93% ±3% Test at outlet of psa oxygen generator | ||||
6 | Oxygen Purity Sensor | HT-TA530 1set | ||||
7 | Oxygen Flowmeter | Japan SMC flowmeter 1 sets | ||||
8 | Inlet compress air pressure | 0.55~0.7 Mpa | ||||
9 | Inlet Oil Content | ≤0.001mg/m3 | ||||
Residual dust | ≤0.01um | |||||
Residual water | ≤0.069mg/m3 | |||||
10 | Air inlet atmospheric dew point | -15℃ | ||||
11 | Demand for clean compressed air | 26.0 m³/min | Recommend Air compressor | 185Kw 32.3 m³/min 8Bar | ||
12 | Inlet Diameter | DN65 | ||||
13 | Outlet Diameter | DN25 | ||||
14 | Maximum inlet temperature | MAX 30 ℃ | ||||
15 | Allowable working pressure range | Min7.5Kgf / cm2 Max9.9Kgf / cm2 | ||||
16 | Carbon molecular sieve model/origin | JLOX-500 | ||||
17 | The tower body pipe | 2 sets | ||||
18 | Air and Oxygen buffer tank | Piped storage tank | ||||
19 | Instrument Tank, silencer | PB Silencer ≤55dB(A) | ||||
20 | Solenoid valve brand/origin | AirTAC | 9 sets | |||
21 | Pneumatic valve brand/origin | Powerbuilder | 9 Sets+2 Sets | |||
22 | Control System | Control Power Supply | 0.2kw/set 220V 50 HZ | |||
PLC | Siemens PL Smart S7-200 or Mitsubishi integrated PLC | |||||
Electrical box | built-in | 1 set | ||||
Touch screen | MCGS 7 inch or Mitsubishi integrated PLC with screen | |||||
23 | size LxWxH (mm) / Weight:(Kg) | About:2500*1400*2900// 5500kg |
Working Principles for PSA Oxygen Generator
- Air contains 21% Oxygen, 78% Nitrogen, 0.9% Argon and 0.1% other trace gases. Oxygen plant separates this oxygen from Compressed Air through a unique process called Pressure Swing Adsorption. (PSA).
- The Pressure Swing Adsorption process for the generation of enriched oxygen gas from ambient air utilizes the ability of a synthetic Zeolite Molecular Sieve to absorb mainly nitrogen. While nitrogen concentrates in the pore system of the Zeolite, Oxygen Gas is produced as a product.
- Oxygen generation plant’s use two vessels filled with Zeolite Molecular sieve as adsorbers. As Compressed Air passes up through one of the adsorbers, the molecular sieve selectively adsorbs the Nitrogen. This then allows the remaining Oxygen to pass on up through the adsorber and exit as a product gas. When the adsorber becomes saturated with Nitrogen the inlet airflow is switched to the second adsorber. The first adsorber is regenerated by desorbing nitrogen through depressurization and purging it with some of the product oxygen. The cycle is then repeated and the pressure is continually swinging between a higher level at adsorption (Production) and a lower level at desorption (Regeneration).
-Standard Features –
- Control system with SIEMENS touch operated panel
- Automatic start/stop
- Built in purity analyzer for continues monitoring
- Reliable- built for uninterrupted operation
- Designed for dynamic pressure loading
- Robust design, piping from Stainless Steel
-Optional Features-
- The oxygen plant incorporates various features to ensure efficient operation and monitoring of the system:
- Molecular sieve moisture protection: Special measures are taken to protect the molecular sieve from moisture, ensuring its effectiveness and longevity in separating nitrogen from oxygen.
- GSM modem: The system is equipped with a GSM modem that enables remote start/stop functionality, as well as sending status updates and alarm warnings via SMS messages. This allows for convenient and prompt monitoring and control of the oxygen plant.
- Flow meter with totalize: A flow meter is integrated into the system, allowing for accurate measurement and totalization of the oxygen flow. This provides valuable information for monitoring and record-keeping purposes.
- Oxygen dew point sensor: An oxygen dew point sensor is utilized to measure the dew point temperature of the oxygen gas. This helps ensure the purity and quality of the produced oxygen.
- Temperature sensor: The oxygen plant is equipped with a temperature sensor that continuously monitors the temperature within the system. This helps maintain optimal operating conditions and prevents any temperature-related issues.
- Purity and pressure control: The system incorporates controls for monitoring and regulating the oxygen purity and pressure levels. This ensures consistent and reliable oxygen production within the desired specifications.
- Audio/visual alarm: An audio and visual alarm system is integrated into the oxygen plant to provide immediate alerts in case of any abnormal conditions or malfunctions, ensuring prompt attention and corrective actions.
- Modbus TCP/IP connection: The system supports Modbus TCP/IP protocol, allowing for easy integration and communication with other devices or systems, facilitating data exchange and control.
- Remote control system: The oxygen plant features a remote control system that enables remote monitoring and control of various parameters, enhancing convenience and flexibility in managing the system.
- Data-logging with memory card: The system includes data-logging functionality, with the ability to store data on a memory card. This enables the recording and storage of important operational information for analysis, troubleshooting, and historical reference.
- Collectively, these features contribute to the efficient operation, monitoring, and control of the oxygen plant, ensuring reliable oxygen production and facilitating effective maintenance and troubleshooting processes.
-Applications-
- Aquaculture
- Feed Gas for Ozone Generators
- Glass blowing
- Leaching
- NOx Reduction for Fuel Burners
- Oxygen Lancing
- Welding, Brazing
- Wellness