93% Purity 100Nm3/H PSA Oxygen Genertor Continuous Flow Po/rtable Oxygen Concentrator

Main Features for PSA Oxygen Generator

  • The oxygen plant operates autonomously, ensuring a continuous oxygen supply without the need for human intervention. It runs seamlessly and reliably, supported by routine maintenance reminders and readily available spare parts for up to 10 years, guaranteeing long-term support and dependability.
  • From installation to ongoing support, the oxygen plant offers comprehensive assistance throughout the entire process. This includes debugging, training, and troubleshooting, ensuring a hassle-free operation and optimal performance.
  • The system is equipped with end-to-end monitoring capabilities that oversee critical parameters such as pressure, purity, flow rate, and alarms. Real-time monitoring enables immediate response and ensures the plant operates at its best, prioritizing safety and efficiency.
  • Designed for a peaceful working environment, the oxygen plant operates quietly, minimizing noise disruptions. It also prioritizes safety measures and is energy-efficient, contributing to cost savings and sustainability.
  • To maintain high-quality oxygen production, the system features an automatic discharge function that removes unqualified gas. This guarantees that only pure and qualified oxygen is delivered, meeting the required standards.
  • With the implementation of the PID (Proportional-Integral-Derivative) output function, the oxygen plant can precisely control and adjust oxygen production according to specific requirements. This optimization maximizes efficiency and accuracy, ensuring optimal resource utilization.
  • An emergency stop control is incorporated to swiftly and effectively respond to critical situations or emergencies, prioritizing safety at all times. This feature provides a reliable fail-safe mechanism for immediate action when needed.
  • The tubing used in the system is made of durable stainless steel bright tube. In addition to its longevity, this material provides a bactericidal action, maintaining a hygienic environment for oxygen production.
  • In summary, the oxygen plant operates autonomously with long-term support and spare parts availability. It offers comprehensive assistance, monitors key parameters, operates quietly and safely, includes an automatic discharge function, utilizes PID control, incorporates emergency stop control, and employs hygienic stainless steel bright tube for durability and cleanliness.
PB-100 PSA Oxygen Plant Technical Specification
lot Item Description /Specification
1 Model/Place of Manufacture PB-100 China
2 Oxygen making principle PSA Pressure swing adsorption PSA变压吸附(开放式结构)
3 Application Operation place Indoor
Environment Ambient temperature Min -5℃/Max 50℃/ design temperature37℃
Ambient humidity Min 40%RH Max90%RH
4 Capacity 100 Nm3/hr
5 Oxygen Gas Purity 93% ±3% Test at outlet of psa oxygen generator
6 Oxygen Purity Sensor HT-TA530 1set
7 Oxygen Flowmeter Japan SMC flowmeter 1 sets
8 Inlet compress air pressure 0.55~0.7 Mpa
9 Inlet Oil Content ≤0.001mg/m3
Residual dust ≤0.01um
Residual water ≤0.069mg/m3
10 Air inlet atmospheric dew point -15℃
11 Demand for clean compressed air 21.7 m³/min Recommend Air compressor 160Kw 28.2 m³/min 8Bar
12 Inlet Diameter DN65
13 Outlet Diameter DN25
14 Maximum inlet temperature MAX 30 ℃
15 Allowable working pressure range Min7.5Kgf / cm2 Max9.9Kgf / cm2
16 Carbon molecular sieve model/origin JLOX-500
17 The tower body pipe 2 sets
18 Air and Oxygen buffer tank Piped storage tank
19 Instrument Tank, silencer PB Silencer ≤55dB(A)
20 Solenoid valve brand/origin AirTAC 9 sets
21 Pneumatic valve brand/origin Powerbuilder 9 Sets+2 Sets
22 Control System Control Power Supply 0.2kw/set 220V 50 HZ
PLC Siemens PL Smart S7-200 or Mitsubishi integrated PLC
Electrical box built-in 1 set
Touch screen MCGS 7 inch or Mitsubishi integrated PLC with screen
23 size LxWxH (mm) / Weight:(Kg) About:2500*1400*2900// 5500kg

Working Principles for PSA Oxygen Generator

  • Air contains 21% Oxygen, 78% Nitrogen, 0.9% Argon and 0.1% other trace gases. Oxygen plant separates this oxygen from Compressed Air through a unique process called Pressure Swing Adsorption. (PSA).
  • The Pressure Swing Adsorption process for the generation of enriched oxygen gas from ambient air utilizes the ability of a synthetic Zeolite Molecular Sieve to absorb mainly nitrogen. While nitrogen concentrates in the pore system of the Zeolite, Oxygen Gas is produced as a product.
  • Oxygen generation plant’s use two vessels filled with Zeolite Molecular sieve as adsorbers. As Compressed Air passes up through one of the adsorbers, the molecular sieve selectively adsorbs the Nitrogen. This then allows the remaining Oxygen to pass on up through the adsorber and exit as a product gas. When the adsorber becomes saturated with Nitrogen the inlet airflow is switched to the second adsorber. The first adsorber is regenerated by desorbing nitrogen through depressurization and purging it with some of the product oxygen. The cycle is then repeated and the pressure is continually swinging between a higher level at adsorption (Production) and a lower level at desorption (Regeneration).

-Standard Features –

  • Control system with SIEMENS touch operated panel
  • Automatic start/stop
  • Built in purity analyzer for continues monitoring
  • Reliable- built for uninterrupted operation
  • Designed for dynamic pressure loading
  • Robust design, piping from Stainless Steel

-Optional Features-

  • Molecular sieve moisture protection
  • GSM modem (remote start/stop, status SMS, alarm warning SMS)
  • Flow meter with totalize
  • Oxygen dew point sensor
  • Temperature sensor
  • Purity and pressure control
  • Audio/visual alarm
  • Modbus TCP/IP connection
  • Remote control system
  • Data-logging (saved on memory card)

-Applications-

  • Aquaculture
  • Feed Gas for Ozone Generators
  • Glass blowing
  • Leaching
  • NOx Reduction for Fuel Burners
  • Oxygen Lancing
  • Welding, Brazing
  • Wellness

PB PSA Oxygen Generator Model Select

Range of the PSA Oxygen Generator
Model O2 Flow (Nm3/h) O2 Flow (LPM) Equivalent cylinder-7m3(per day Nos) Power With booster(Kw) Power Without HPBC(Kw) Purity Loading
PB-5 5 83 17 13 9 93%±3% LCL
PB-10 10 167 34 22 16.5 93%±3% LCL/20GP
PB-15 15 250 51 28 20.5 93%±3% LCL/20GP
PB-20 20 333 68 43 32 93%±3% 20HQ/40HQ
PB-25 25 417 85 43 32 93%±3% 20HQ/40HQ
PB-30 30 500 102 55 40 93%±3% 20HQ/40HQ
PB-40 40 667 136 63 48 93%±3% 40HQ
PB-50 50 833 170 76 57.5 93%±3% 40HQ
PB-65 65 1083 221 101 79 93%±3% 40OT
PB-80 80 1333 272 145 115 93%±3% 40FR
PB-90 90 1500 306 181 144 93%±3% 40FR
PB-100 100 1667 340 214 177 93%±3% 40FR
PB-120 120 2000 408 247 203 93%±3% 40FR+20GP
PB-150 150 2500 510 263 218 93%±3% 40FR+20GP

Description

Description for PSA Oxygen Generator
PSA Oxygen Generator is consisted of the screw air compressor, air dryer, filters, buffer tanks, oxygen generator, electricity control system and the optional oxygen cylinder filling station. The complete system is installed and tested at factory, delivery to customer’s turn-key project.
PB containerized oxygen generator is removable, and makes the onsite installation and operation very easy. It can also save the cost for the decoration cost of the machine room.