| PN5250 PSA Nitrogen Plant Technical Specification | ||||||
| lot | Item | Description /Specification | ||||
| 1 | Model/Place of Manufacture | PN5250 | ||||
| 2 | Nitrogen making principle | PSA Pressure swing adsorption PSA变压吸附(开放式结构) | ||||
| 3 | Application | Operation place | Indoor | |||
| Environment | Ambient temperature | Min -5℃/Max 50℃/ design temperature37℃ | ||||
| Ambient humidity | Min 40%RH Max90%RH | |||||
| 4 | Capacity | 250 | Nm3/hr | |||
| 5 | Nitrogen Gas Purity | ≥99.999 % Test at outlet of psa Nitrogen | ||||
| 6 | Nitrogen Purity Sensor | HT-TA261 1set | ||||
| 7 | Nitrogen Flowmeter | Japan SMC flowmeter 1 sets | ||||
| 8 | Inlet compress air pressure | 0.75 -0.99Mpa | ||||
| 9 | Inlet Oil Content | ≤0.001mg/m3 | ||||
| 10 | Residual dust | ≤0.01um | ||||
| 11 | Residual water | ≤0.069mg/m3 | ||||
| 12 | Air inlet atmospheric dew point | -15℃ | ||||
| 13 | Demand for clean compressed air | 27.08 | Nm3/min | Recommend Air compressor | 200Kw (31.3 m3/min 10 Bar ) or 160Kw(28.2m3/min 8Bar) | |
| 14 | Inlet Diameter | DN65 | ||||
| 15 | Outlet Diameter | DN50 | ||||
| 16 | Maximum inlet temperature | MAX 30 ℃ | ||||
| 17 | Allowable working pressure range | Min7.5Kgf / cm2 Max9.9Kgf / cm2 | ||||
| 18 | Carbon molecular sieve model/origin | CMS-260 | ||||
| 19 | The tower body pipe | 2 sets | ||||
| 20 | Air and nitrogen buffer tank | Piped storage tank | ||||
| 21 | Instrument Tank, silencer | PB Silencer ≤55dB(A) patent number:ZL 2015 2 0545860.3 | ||||
| 22 | Solenoid valve brand/origin | AirTAC | 7 sets | |||
| 23 | Pneumatic valve brand/origin | PB customized | 11 sets (two for auto drain unqalified Gas) | |||
| 24 | Control System | Control Power Supply | 0.2kw/set 220V 50 HZ | |||
| PLC | Mitsubishi core integrated screen /or Siemens S7-200 Smar | |||||
| electrical box | built-in | 1 set | ||||
| touch screen | Mitsubishi core integrated screen/ MCGS | |||||
| 25 | size LxWxH (mm) / Weight:(Kg) | About:2500*1600*2900 5500KG | ||||
| 26 | lead time | 20 days | ||||
Working Principles for PSA Nitrogen Generator
Pressure swing adsorption(PSA)nitrogen generator is an automatic equipment that uses air as material,use carbon molecular sieve as adsorbent, pressure reduction desorption principle to adsorb oxygen from the air, thereby separating nitrogen.
Main Features for PSA Nitrogen Generator
- The online inspection of the imported analyzer stands out for its simplicity, ease of access, compact size, energy efficiency, and cost-effectiveness.
- In the nitrogen generation process, ambient air serves as the raw material, readily available from the environment. By supplying compressed air and power, nitrogen can be efficiently produced. The purity of nitrogen can be easily adjusted to meet specific requirements, making it a versatile solution for various applications.
- The equipment employed in this process boasts a high level of automation, enabling rapid gas production without the need for constant monitoring. It can operate unattended and delivers nitrogen within a short startup time of 10-15 minutes.Furthermore, the equipment features a streamlined process flow, minimizing its physical footprint while consuming low amounts of energy. This not only saves space but also reduces operational costs.
- To ensure the long-term usability of the molecular sieves, they are filled using the snowstorm method. This technique prevents the pulverization of the molecular sieves caused by the impact of high-pressure airflow, ensuring their durability and extending their service life.Carbon Molecular Sieve
Carbon Molecular Sieve (CMS) is a highly efficient adsorbent material that finds extensive use in nitrogen generators. It is renowned for its exceptional quality, high density, and compactness. The CMS incorporates a well-designed spring-loaded mechanism that ensures optimal and balanced operation throughout the nitrogen generation process. This mechanism is further supported by a dedicated pressure sensor, which helps maintain stability and reliability.
For nitrogen purity levels below 99.99%, CMS-240 is the preferred choice due to its outstanding performance. However, when targeting an even higher purity level of 99.999% in a single step, CMS-260 is the recommended option. These carbon molecular sieves play a vital role in the nitrogen generation process, enabling the production of nitrogen gas with unparalleled purity. Their applications span across various industries, including manufacturing, healthcare, and laboratories, where the demand for highly pure nitrogen is paramount.
Standard Features
- Siemens PLC
- Professional brand molecular sieve
- Customized and improved domestic valves
- 7-inch LCD display
- Taiwan AirTAC solenoid valve
- Chengdu Jiuyin Nitrogen analyzer
- SMC flowmeter
Optional Features
- Remote control system
- Better valve of brand Gemu, Burkert
- Dew point analyzer
- Import Molecular Sieve
- Italian ODE solenoid valve
-Applications-
- Application of SMT industry
- Semiconductor silicon industry application
Semiconductor and integrated circuit manufacturing process atmosphere protection, cleaning,chemical recovery,etc.
- Electronic components industry application
Selective welding, puring and encapsulation with nitrogen. Scientific nitrogen inert protection has proven to be an essential step in the successful production of high quality electronic components.
- Semiconductor packing industy application
Packaging, reduction, strage with nitrogen.
- Powder metallurgy, metal processing industry
Heat treatment industry application, Steel, iron, copper, aluminum products annealing, carbonization, high temperature furnace protection, Low temperature assembly and plasma cutting of metal parts.
- Chemical industry, advanced material industry application
Nitrogen is used to create oxygen – free atmosphere in chemical process, improve the safety of production process, fluid transmission power source, etc: It can be used for nitrogen purging of pipes and vessels in the system, filling nitrogen Storage tank, gas displacement, leak detection, combustible gas protection, chemical reaction agitation, chemical fiber production protection, also used in diesel hydrogenation and catalytic reforming.
- Oil and gas industry
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Oil refining, container machine pipeline nitrogen-filled purge box leak detection, nitrogen injection oil recovery.
- Food and medicine industry Application
Mianly used in food packaging, food preservation, food storage, (Configurable sterilization filter), food drying and sterilization, medicine packing, medical replacement gas, medicine delivery atmosphere, etc.
