93% Purity 90Nm3/H PSA Oxygen Genertor Continuous Flow Po/rtable Oxygen Concentrator

Main Features for PSA Oxygen Generator

  • Runs automatically without human intervention
  • Routine maintenance reminder and 10 years spares parts available
  • Complete support, from installation to debugging to training to support
  • End-to-end monitoring of pressure, purity, flow rate and alarm function.
  • Quiet, safe and energy efficient
  • Automatic discharge of unqualified gas
  • PID output function
  • Emergency Stop Control
  • All the tubing is in stainless steel bright tube ensuring a bactericidal action

 

PB-90 PSA Oxygen Plant Technical Specification
lot Item Description /Specification
1 Model/Place of Manufacture PB-90 China
2 Oxygen making principle PSA Pressure swing adsorption PSA变压吸附(开放式结构)
3 Application Operation place Indoor
Environment Ambient temperature Min -5℃/Max 50℃/ design temperature37℃
Ambient humidity Min 40%RH Max90%RH
4 Capacity 90 Nm3/hr
5 Oxygen Gas Purity 93% ±3% Test at outlet of psa oxygen generator
6 Oxygen Purity Sensor HT-TA530 1set
7 Oxygen Flowmeter Japan SMC flowmeter 1 sets
8 Inlet compress air pressure 0.55~0.7 Mpa
9 Inlet Oil Content ≤0.001mg/m3
Residual dust ≤0.01um
Residual water ≤0.069mg/m3
10 Air inlet atmospheric dew point -15℃
11 Demand for clean compressed air 19.5 m³/min Recommend Air compressor 132Kw 23.2 m³/min 8Bar
12 Inlet Diameter DN50
13 Outlet Diameter DN25
14 Maximum inlet temperature MAX 30 ℃
15 Allowable working pressure range Min7.5Kgf / cm2 Max9.9Kgf / cm2
16 Carbon molecular sieve model/origin JLOX-500
17 The tower body pipe 2 sets
18 Air and Oxygen buffer tank Piped storage tank
19 Instrument Tank, silencer PB Silencer ≤55dB(A)
20 Solenoid valve brand/origin AirTAC 9 sets
21 Pneumatic valve brand/origin Powerbuilder 9 Sets+2 Sets
22 Control System Control Power Supply 0.2kw/set 220V 50 HZ
PLC Siemens PL Smart S7-200 or Mitsubishi integrated PLC
Electrical box built-in 1 set
Touch screen MCGS 7 inch or Mitsubishi integrated PLC with screen
23 size LxWxH (mm) / Weight:(Kg) About:2500*1400*2900// 5500kg

Working Principles for PSA Oxygen Generator

  • The oxygen plant employs the Pressure Swing Adsorption (PSA) process, a highly efficient method for separating oxygen from compressed air. This process capitalizes on the selective adsorption properties of Zeolite Molecular Sieve, a synthetic material that can selectively absorb nitrogen while allowing oxygen to pass through.
  • The PSA oxygen generation plant comprises two vessels, each filled with Zeolite Molecular Sieve as adsorbers. When compressed air is introduced into one of the vessels, the molecular sieve captures and retains the nitrogen molecules, enabling the oxygen to exit as the product gas.
  • Once the adsorber becomes saturated with nitrogen, the airflow is switched to the second vessel. Meanwhile, the first vessel undergoes a regeneration phase. During this phase, nitrogen is desorbed from the molecular sieve through depressurization, and the adsorber is purged with a portion of the product oxygen. This process effectively removes nitrogen and readies the adsorber for the next cycle.
  • During the adsorption phase of the PSA process, the compressed air containing a mixture of oxygen and nitrogen is introduced into one of the adsorber vessels. As the air passes through the Zeolite Molecular Sieve, the nitrogen molecules are selectively adsorbed onto the surface of the sieve, while the oxygen molecules pass through and exit as the product gas. This selective adsorption is due to the different affinities of nitrogen and oxygen for the molecular sieve.
  • Meanwhile, the other adsorber vessel is in the desorption phase. The pressure is reduced, allowing the nitrogen molecules previously adsorbed onto the molecular sieve to be released. This desorption is facilitated by depressurization and purging with a portion of the product oxygen gas. The released nitrogen is vented out of the system, leaving the adsorber vessel ready for the next adsorption cycle.
  • The continuous cycle of adsorption and desorption ensures a continuous supply of high-purity oxygen gas. As one adsorber vessel is adsorbing nitrogen, the other is being regenerated, creating a seamless operation. The alternating pressure levels optimize the adsorption and desorption processes, maximizing the efficiency of nitrogen removal from the compressed air stream.
  • By utilizing the unique properties of Zeolite Molecular Sieve, such as its high surface area and selective adsorption characteristics, the oxygen plant achieves efficient separation of oxygen from compressed air. The PSA process enables the production of high-purity oxygen gas, meeting the specific requirements of various industries and applications.
  • The reliable supply of high-purity oxygen gas from the PSA oxygen generation plant supports diverse applications, including medical facilities, aquaculture systems, ozone generation, glass blowing, leaching processes, welding operations, and more. The ability to continuously produce oxygen gas with high purity and efficiency makes the PSA process a valuable technology in meeting the growing demand for oxygen in various sectors.

-Standard Features –

  • Control system with SIEMENS touch operated panel
  • Automatic start/stop
  • Built in purity analyzer for continues monitoring
  • Reliable- built for uninterrupted operation
  • Designed for dynamic pressure loading
  • Robust design, piping from Stainless Steel

-Optional Features-

  • Molecular sieve moisture protection
  • GSM modem (remote start/stop, status SMS, alarm warning SMS)
  • Flow meter with totalize
  • Oxygen dew point sensor
  • Temperature sensor
  • Purity and pressure control
  • Audio/visual alarm
  • Modbus TCP/IP connection
  • Remote control system
  • Data-logging (saved on memory card)

-Applications-

  • Aquaculture
  • Feed Gas for Ozone Generators
  • Glass blowing
  • Leaching
  • NOx Reduction for Fuel Burners
  • Oxygen Lancing
  • Welding, Brazing
  • Wellness

PB PSA Oxygen Generator Model Select

Range of the PSA Oxygen Generator
Model O2 Flow (Nm3/h) O2 Flow (LPM) Equivalent cylinder-7m3(per day Nos) Power With booster(Kw) Power Without HPBC(Kw) Purity Loading
PB-5 5 83 17 13 9 93%±3% LCL
PB-10 10 167 34 22 16.5 93%±3% LCL/20GP
PB-15 15 250 51 28 20.5 93%±3% LCL/20GP
PB-20 20 333 68 43 32 93%±3% 20HQ/40HQ
PB-25 25 417 85 43 32 93%±3% 20HQ/40HQ
PB-30 30 500 102 55 40 93%±3% 20HQ/40HQ
PB-40 40 667 136 63 48 93%±3% 40HQ
PB-50 50 833 170 76 57.5 93%±3% 40HQ
PB-65 65 1083 221 101 79 93%±3% 40OT
PB-80 80 1333 272 145 115 93%±3% 40FR
PB-90 90 1500 306 181 144 93%±3% 40FR
PB-100 100 1667 340 214 177 93%±3% 40FR
PB-120 120 2000 408 247 203 93%±3% 40FR+20GP
PB-150 150 2500 510 263 218 93%±3% 40FR+20GP

Description

Description for PSA Oxygen Generator
PSA Oxygen Generator is consisted of the screw air compressor, air dryer, filters, buffer tanks, oxygen generator, electricity control system and the optional oxygen cylinder filling station. The complete system is installed and tested at factory, delivery to customer’s turn-key project.
PB containerized oxygen generator is removable, and makes the onsite installation and operation very easy. It can also save the cost for the decoration cost of the machine room.