93% Purity 15Nm3/H PSA Oxygen Genertor/Oxygen Generator System/psa oxygen plant/oxygen psa generator/

Main Features for PSA Oxygen Generator

  • Runs automatically without human intervention
  • Routine maintenance reminder and 10 years spares parts available
  • Complete support, from installation to debugging to training to support
  • End-to-end monitoring of pressure, purity, flow rate and alarm function.
  • Quiet, safe and energy efficient
  • Automatic discharge of unqualified gas
  • PID output function
  • Emergency Stop Control
  • All the tubing is in stainless steel bright tube ensuring a bactericidal action
PB-15 PSA Oxygen Plant Technical Specification
lot Item Description /Specification
1 Model/Place of Manufacture PB-15 China
2 Oxygen making principle PSA Pressure swing adsorption PSA变压吸附(开放式结构)
3 Application Operation place Indoor
Environment Ambient temperature Min -5℃/Max 50℃/ design temperature37℃
Ambient humidity Min 40%RH Max90%RH
4 Capacity 15 Nm3/hr
5 Oxygen Gas Purity 93% ±3% Test at outlet of psa oxygen generator
6 Oxygen Purity Sensor HT-TA530 1set
7 Oxygen Flowmeter Japan SMC flowmeter 1 sets
8 Inlet compress air pressure 0.55~0.7 Mpa
9 Inlet Oil Content ≤0.001mg/m3
Residual dust ≤0.01um
Residual water ≤0.069mg/m3
10 Air inlet atmospheric dew point -15℃
11 Demand for clean compressed air 3.3 m³/min Recommend Air compressor 18Kw 3.0 m³/min 8Bar
12 Inlet Diameter DN40
13 Outlet Diameter DN15
14 Maximum inlet temperature MAX 30 ℃
15 Allowable working pressure range Min7.5Kgf / cm2 Max9.9Kgf / cm2
16 Carbon molecular sieve model/origin JLOX-500
17 The tower body pipe 2 sets
18 Air and Oxygen buffer tank Piped storage tank
19 Instrument Tank, silencer PB Silencer ≤55dB(A)
20 Solenoid valve brand/origin AirTAC 9 sets
21 Pneumatic valve brand/origin Powerbuilder 9 Sets+2 Sets
22 Control System Control Power Supply 0.2kw/set 220V 50 HZ
PLC Siemens PL Smart S7-200 or Mitsubishi integrated PLC
Electrical box built-in 1 set
Touch screen MCGS 7 inch or Mitsubishi integrated PLC with screen
23 size LxWxH (mm) / Weight:(Kg) About:1800*1400*2250// 1100kg

Working Principles for PSA Oxygen Generator

  • In the process of generating enriched oxygen gas from ambient air, an oxygen plant employs a unique technique called Pressure Swing Adsorption (PSA). This process takes advantage of the synthetic Zeolite Molecular Sieve’s ability to selectively absorb nitrogen while allowing oxygen to pass through.
  • Ambient air typically consists of approximately 21% oxygen, 78% nitrogen, 0.9% argon, and 0.1% other trace gases. To separate oxygen from this mixture, the air is compressed and directed into the PSA system.
  • Within the PSA system, the compressed air is introduced to the Zeolite Molecular Sieve bed. As the air passes through the bed, the Zeolite’s pore system selectively absorbs nitrogen, allowing oxygen gas to be produced as the desired product.
  • The synthetic Zeolite Molecular Sieve acts as a molecular filter, capturing and retaining nitrogen while letting oxygen molecules pass through. This separation is achieved due to the differing affinity of the molecular sieve for nitrogen and oxygen.
  • By utilizing the Pressure Swing Adsorption process, the oxygen plant effectively concentrates the oxygen content while removing nitrogen from the compressed air. The resulting product is enriched oxygen gas suitable for various applications.
  • An oxygen generation plant utilizes two vessels filled with Zeolite Molecular sieve as adsorbers to separate nitrogen from oxygen. The process begins with compressed air flowing through one of the adsorbers. The Zeolite Molecular sieve selectively adsorbs the nitrogen, allowing the oxygen to pass through and exit as the desired product gas.
  • Once the adsorber becomes saturated with nitrogen, the inlet airflow is switched to the second adsorber. Meanwhile, the first adsorber undergoes regeneration. This regeneration process involves desorbing the nitrogen by depressurizing the adsorber and purging it with some of the product oxygen. This purging helps remove the trapped nitrogen from the adsorbent material.
  • The cycle is then repeated, with the pressure continually swinging between a higher level during adsorption (production of oxygen) and a lower level during desorption (regeneration of the adsorber). This cyclic operation ensures a continuous supply of purified oxygen.
  • By utilizing the selective adsorption properties of Zeolite Molecular sieve, the oxygen generation plant achieves the separation of nitrogen and oxygen. The cyclic process of adsorption and regeneration allows for the continuous production of high-quality oxygen, meeting the requirements of various applications.

-Standard Features –

  • Control system with SIEMENS touch operated panel
  • Automatic start/stop
  • Built in purity analyzer for continues monitoring
  • Reliable- built for uninterrupted operation
  • Designed for dynamic pressure loading
  • Robust design, piping from Stainless Steel

-Optional Features-

  • Molecular sieve moisture protection
  • GSM modem (remote start/stop, status SMS, alarm warning SMS)
  • Flow meter with totalize
  • Oxygen dew point sensor
  • Temperature sensor
  • Purity and pressure control
  • Audio/visual alarm
  • Modbus TCP/IP connection
  • Remote control system
  • Data-logging (saved on memory card)

-Applications-

  • Aquaculture
  • Feed Gas for Ozone Generators
  • Glass blowing
  • Leaching
  • NOx Reduction for Fuel Burners
  • Oxygen Lancing
  • Welding, Brazing
  • Wellness
Range of the PSA Oxygen Generator
Model O2 Flow (Nm3/h) O2 Flow (LPM) Equivalent cylinder-7m3(per day Nos) Power With booster(Kw) Power Without HPBC(Kw) Purity Loading
PB-5 5 83 17 13 9 93%±3% LCL
PB-10 10 167 34 22 16.5 93%±3% LCL/20GP
PB-15 15 250 51 28 20.5 93%±3% LCL/20GP
PB-20 20 333 68 43 32 93%±3% 20HQ/40HQ
PB-25 25 417 85 43 32 93%±3% 20HQ/40HQ
PB-30 30 500 102 55 40 93%±3% 20HQ/40HQ
PB-40 40 667 136 63 48 93%±3% 40HQ
PB-50 50 833 170 76 57.5 93%±3% 40HQ
PB-65 65 1083 221 101 79 93%±3% 40OT
PB-80 80 1333 272 145 115 93%±3% 40FR
PB-90 90 1500 306 181 144 93%±3% 40FR
PB-100 100 1667 340 214 177 93%±3% 40FR
PB-120 120 2000 408 247 203 93%±3% 40FR+20GP
PB-150 150 2500 510 263 218 93%±3% 40FR+20GP

Description

Description for PSA Oxygen Generator
PSA Oxygen Generator is consisted of the screw air compressor, air dryer, filters, buffer tanks, oxygen generator, electricity control system and the optional oxygen cylinder filling station. The complete system is installed and tested at factory, delivery to customer’s turn-key project.
PB containerized oxygen generator is removable, and makes the onsite installation and operation very easy. It can also save the cost for the decoration cost of the machine room.