| PN3015 PSA Nitrogen Plant Technical Specification | ||||||
| lot | Item | Description /Specification | ||||
| 1 | Model/Place of Manufacture | PN3015 | ||||
| 2 | Nitrogen making principle | PSA Pressure swing adsorption PSA变压吸附(开放式结构) | ||||
| 3 | Application | Operation place | Indoor | |||
| Environment | Ambient temperature | Min -5℃/Max 50℃/ design temperature37℃ | ||||
| Ambient humidity | Min 40%RH Max90%RH | |||||
| 4 | Capacity | 15 | Nm3/hr | |||
| 5 | Nitrogen Gas Purity | ≥99.9 % Test at outlet of psa Nitrogen | ||||
| 6 | Nitrogen Purity Sensor | HT-TA261 1set | ||||
| 7 | Nitrogen Flowmeter | Japan SMC flowmeter 1 sets | ||||
| 8 | Inlet compress air pressure | 0.75 -0.99Mpa | ||||
| 9 | Inlet Oil Content | ≤0.001mg/m3 | ||||
| 10 | Residual dust | ≤0.01um | ||||
| 11 | Residual water | ≤0.069mg/m3 | ||||
| 12 | Air inlet atmospheric dew point | -15℃ | ||||
| 13 | Demand for clean compressed air | 0.93 | Nm3/min | Recommend Air compressor | 11Kw 8Bar 1.6m3/min or 11Kw 10Bar 1.4m3/min | |
| 14 | Inlet Diameter | DN25 | ||||
| 15 | Outlet Diameter | DN15 | ||||
| 16 | Maximum inlet temperature | MAX 30 ℃ | ||||
| 17 | Allowable working pressure range | Min7.5Kgf / cm2 Max9.9Kgf / cm2 | ||||
| 18 | Carbon molecular sieve model/origin | CMS-240 | ||||
| 19 | The tower body pipe | 2 sets | ||||
| 20 | Air and nitrogen buffer tank | Piped storage tank | ||||
| 21 | Instrument Tank, silencer | PB Silencer ≤55dB(A) patent number:ZL 2015 2 0545860.3 | ||||
| 22 | Solenoid valve brand/origin | AirTAC | 7 sets | |||
| 23 | Pneumatic valve brand/origin | PB-Customized | 11 Sets (two for auto drain unqalified Gas) | |||
| 24 | Control System | Control Power Supply | Mitsubishi core integrated screen Or or Siemens S7-200 Smart 三菱内核一体屏或西门子S7-200 Smart | |||
| PLC | built-in 1 set | |||||
| electrical box | Mitsubishi core integrated screen or MCGS 三菱内核一体屏或者昆仑通泰 MCGS | |||||
| touch screen | Mitsubishi core integrated screen/ MCGS | |||||
| 25 | size LxWxH (mm) / Weight:(Kg) | About:1200×850×1900 mm // About 400 kg | ||||
| 26 | Price | 含税含运费 交期20天 | ||||
Working Principles for PSA Nitrogen Generator
Pressure swing adsorption(PSA)nitrogen generator is an automatic equipment that uses air as material,use carbon molecular sieve as adsorbent, pressure reduction desorption principle to adsorb oxygen from the air, thereby separating nitrogen.
Main Features for PSA Nitrogen Generator
- In collaboration with Burkert Valves, we have developed a customized double-acting pneumatic valve specifically designed for our nitrogen generation system. This valve incorporates innovative features such as top and middle pressure equalization and airflow orifice plates, which have enabled us to optimize air consumption and achieve exceptional energy savings. As a result, our equipment boasts the highest energy consumption ratio in China, setting new standards for efficiency.
- Moreover, we have implemented our patented silencer technology, effectively controlling the noise generated by our equipment to below 55 dB. This ensures a quiet and comfortable working environment, promoting productivity and user satisfaction.
Key benefits of our nitrogen generation system include:
- Convenient Nitrogen Production: Our system allows for easy production of nitrogen by simply supplying compressed air and power. The purity of nitrogen can be conveniently adjusted according to specific requirements by manipulating the input parameters.
- Automation and Rapid Gas Generation: Our highly automated equipment enables unmanned operation, swiftly producing nitrogen within a short timeframe of 10-15 minutes after startup. This ensures immediate availability of the gas as needed.
- Compact Design and Energy Efficiency: Designed with a streamlined process flow and a compact footprint, our equipment minimizes space requirements. It is engineered for energy efficiency, resulting in reduced operational costs and environmental impact.
- Snowstorm Method for Molecular Sieve Filling: To ensure the longevity and optimal performance of our molecular sieves, we utilize the snowstorm method during the filling process. This technique minimizes the risk of pulverization caused by high-pressure airflow impact.
- On-line Inspection with Easy Access: Equipped with a high-access imported analyzer, our system allows for convenient on-line inspection of nitrogen purity. The analyzer is designed to occupy minimal space and consume low energy, providing hassle-free monitoring.
- With these advanced features and benefits, our nitrogen generation system delivers a reliable, cost-effective, and energy-efficient solution for a wide range of industrial applications.
Carbon Molecular Sieve
High quality,high density, compact spring loaded, top/bottom balance, protected by a dedicated pressure sensor.
We usually use CMS-240 for purity below 99.99%
And use CMS-260 for purity of 99.999% in one step .
Standard Features
- Siemens PLC
- Customized and improved domestic valves
- 7-inch LCD display
- Taiwan AirTAC solenoid valve
- Chengdu Jiuyin Nitrogen analyzer
- SMC flowmeter
- Professional brand molecular sieve
Optional Features
- Remote control system
- Better valve of brand Gemu, Burkert
- Dew point analyzer
- Import Molecular Sieve
- Italian ODE solenoid valve
Applications-
- Application of SMT industry
- Semiconductor silicon industry application
Semiconductor and integrated circuit manufacturing process atmosphere protection, cleaning,chemical recovery,etc.
- Electronic components industry application
Selective welding, puring and encapsulation with nitrogen. Scientific nitrogen inert protection has proven to be an essential step in the successful production of high quality electronic components.
- Semiconductor packing industy application
Packaging, reduction, strage with nitrogen.
- Powder metallurgy, metal processing industry
Heat treatment industry application, Steel, iron, copper, aluminum products annealing, carbonization, high temperature furnace protection, Low temperature assembly and plasma cutting of metal parts.
- Chemical Reaction Agitation
Nitrogen is utilized for agitating chemical reactions, promoting mixing, and enhancing reaction efficiency. It helps maintain consistent reaction conditions and improves the quality and yield of chemical products.
Chemical Fiber Production Protection: Nitrogen is crucial in chemical fiber production as it provides protection against oxidation and degradation. It helps maintain the desired physical and chemical properties of the fibers, resulting in high-quality end products.
Diesel Hydrogenation and Catalytic Reforming: Nitrogen finds applications in processes such as diesel hydrogenation and catalytic reforming. It is used as a carrier gas or as part of the reaction mixture, facilitating the desired chemical transformations and ensuring optimal process performance.
- Oil and gas industry
Oil refining, container machine pipeline nitrogen-filled purge box leak detection, nitrogen injection oil recovery.
- Food and medicine industry Application
Mianly used in food packaging, food preservation, food storage, (Configurable sterilization filter), food drying and sterilization, medicine packing, medical replacement gas, medicine delivery atmosphere, etc.
