PSA Nitrogen Generator/ Psa Nitrogen Plant: 300Nm3/H, 99.9% Purity, For Food, Metallurgy, Chemical

Working Principles for PSA Nitrogen Generator

Pressure swing adsorption(PSA)nitrogen generator is an automatic equipment that uses air as material,use carbon molecular sieve as adsorbent, pressure reduction desorption principle to adsorb oxygen from the air, thereby separating nitrogen.

Main Features for PSA Nitrogen Generator

• Raw material air is taken from nature. Nitrogen can be produced by supplying compressed air and power.
• Nitrogen purity can be adjusted conveniently and be produced by supplying compressed air
• The equipment is highly automated, produces gas quickly, and can be unattended. Nitrogen can be produced within 10-15 minutes of startup.
• Streamlined Design: Focus on designing equipment with a simplified process flow and intuitive operation. Minimize unnecessary steps or components to reduce complexity and facilitate ease of use. Consider user-friendly interfaces, clear instructions, and visual aids to guide operators through the process efficiently.
• Compact Footprint: Emphasize compact equipment design to occupy a smaller area. Utilize space-saving configurations, such as vertical or modular layouts, to optimize floor space utilization. This allows for efficient utilization of limited production or workspace areas.
• Energy-Efficient Technology: Incorporate energy-efficient components and technologies in the equipment design. Utilize energy-saving features, such as low-power consumption motors, LED lighting, and intelligent controls, to minimize energy usage. Additionally, consider implementing energy recovery systems to capture and reuse waste energy, further reducing overall energy consumption.
• Cost-Effective Materials and Components: Opt for cost-effective materials and components without compromising quality and performance. Conduct thorough market research to identify suppliers offering competitive pricing without compromising reliability. Additionally, consider the lifecycle cost of the equipment, including maintenance, repair, and replacement expenses, to ensure long-term cost-effectiveness.
• Process Optimization: Analyze and optimize the equipment process to reduce waste, increase efficiency, and minimize the need for additional resources. Employ lean manufacturing principles and techniques, such as value stream mapping, to identify and eliminate non-value-added steps or activities. Continuous improvement initiatives can help streamline the process and optimize resource utilization.
• Automation and Robotics: Explore automation and robotics technologies to improve efficiency and reduce labor requirements. Automate repetitive tasks or integrate robotic systems to handle specific processes, reducing human intervention and increasing productivity. Automation helps optimize energy usage, reduces the risk of errors, and enhances overall process performance.
• Maintenance and Serviceability: Design equipment with ease of maintenance and serviceability in mind. Incorporate features such as easy access to critical components, standardized parts, and clear documentation for troubleshooting and repairs. Simple maintenance procedures and readily available spare parts contribute to reduced downtime and lower maintenance costs.
• Lifecycle Cost Analysis: Conduct a comprehensive analysis of the equipment’s lifecycle cost, considering factors such as initial investment, operational expenses, maintenance, and expected lifespan. Evaluate different equipment options based on their total cost of ownership, including energy consumption, maintenance requirements, and potential efficiency gains.
• Molecular sieves are filled by snowstorm method to avoid the pulverization of molecular sieves caused by avoid the pulverization of molecular sieves caused by high-pressure airflow impact and ensure the long-term use of molecular sieves.
• On-line inspection of imported analyzer with high access is simple, occupies a small area, consumes less energy,and costs.

Carbon Molecular Sieve

CMS-240 for Purity Below 99.99%: The CMS-240 model is typically used when purity levels below 99.99% are required. This equipment ensures efficient purification and filtration processes to achieve the desired level of purity.

CMS-260 for Purity of 99.999% in One Step: The CMS-260 model is specifically designed to achieve a purity level of 99.999% in a single step. This advanced equipment streamlines the purification process, eliminating the need for multiple stages and ensuring high-purity output.

By utilizing these equipment features and selecting the appropriate models based on desired purity levels, industries can effectively meet their specific requirements for gas or substance purification with confidence in the equipment’s performance and reliability.

 Standard Features

• Siemens PLC
• Customized and improved domestic valves
• 7-inch LCD display
• Taiwan AirTAC solenoid valve
• Chengdu Jiuyin Nitrogen analyzer
• SMC flowmeter
• Professional brand molecular sieve

Optional Features

• Remote control system
• Better valve of brand Gemu, Burkert
• Dew point analyzer
• Import Molecular Sieve
• Italian ODE solenoid valve

-Applications-

• Application of SMT industry
• Semiconductor silicon industry application

Semiconductor and integrated circuit manufacturing process atmosphere protection, cleaning,chemical recovery,etc.

• Electronic components industry application

Selective welding, puring and encapsulation with nitrogen. Scientific nitrogen inert protection has proven to be an essential step in the successful production of high quality electronic components.

• Semiconductor packing industy application

Packaging, reduction, strage with nitrogen.

• Powder metallurgy, metal processing industry

Heat treatment industry application, Steel, iron, copper, aluminum products annealing, carbonization, high temperature furnace protection, Low temperature assembly and plasma cutting of metal parts.

• Chemical industry, advanced material industry application

Nitrogen is used to create oxygen – free atmosphere in chemical process, improve the safety of production process, fluid transmission power source, etc: It can be used for nitrogen purging of pipes and vessels in the system, filling nitrogen Storage tank, gas displacement, leak detection, combustible gas protection, chemical reaction agitation, chemical fiber production protection, also used in diesel hydrogenation and catalytic reforming.

• Oil and gas industry

­Oil refining, container machine pipeline nitrogen-filled purge box leak detection, nitrogen injection oil recovery.

• Food and medicine industry Application

Mianly used in food packaging, food preservation, food storage, (Configurable sterilization filter), food drying and sterilization, medicine packing, medical replacement gas, medicine delivery atmosphere, etc.