| PN3010 PSA Nitrogen Plant Technical Specification | ||||||
| lot | Item | Description /Specification | ||||
| 1 | Model/Place of Manufacture | PN3010 | ||||
| 2 | Nitrogen making principle | PSA Pressure swing adsorption PSA变压吸附(开放式结构) | ||||
| 3 | Application | Operation place | Indoor | |||
| Environment | Ambient temperature | Min -5℃/Max 50℃/ design temperature37℃ | ||||
| Ambient humidity | Min 40%RH Max90%RH | |||||
| 4 | Capacity | 10 | Nm3/hr | |||
| 5 | Nitrogen Gas Purity | ≥99.9 % Test at outlet of psa Nitrogen | ||||
| 6 | Nitrogen Purity Sensor | HT-TA261 1set | ||||
| 7 | Nitrogen Flowmeter | Japan SMC flowmeter 1 sets | ||||
| 8 | Inlet compress air pressure | 0.75 -0.99Mpa | ||||
| 9 | Inlet Oil Content | ≤0.001mg/m3 | ||||
| 10 | Residual dust | ≤0.01um | ||||
| 11 | Residual water | ≤0.069mg/m3 | ||||
| 12 | Air inlet atmospheric dew point | -15℃ | ||||
| 13 | Demand for clean compressed air | 0.62 | Nm3/min | Recommend Air compressor | 11Kw 8Bar 1.6m3/min or 11Kw 10Bar 1.4m3/min | |
| 14 | Inlet Diameter | DN25 | ||||
| 15 | Outlet Diameter | DN15 | ||||
| 16 | Maximum inlet temperature | MAX 30 ℃ | ||||
| 17 | Allowable working pressure range | Min7.5Kgf / cm2 Max9.9Kgf / cm2 | ||||
| 18 | Carbon molecular sieve model/origin | CMS-240 | ||||
| 19 | The tower body pipe | 2 sets | ||||
| 20 | Air and nitrogen buffer tank | Piped storage tank | ||||
| 21 | Instrument Tank, silencer | PB Silencer ≤55dB(A) patent number:ZL 2015 2 0545860.3 | ||||
| 22 | Solenoid valve brand/origin | AirTAC | 7 sets | |||
| 23 | Pneumatic valve brand/origin | PB-Customized | 11 Sets (two for auto drain unqalified Gas) | |||
| 24 | Control System | Control Power Supply | 0.2kw/set 220V 50 HZ | |||
| PLC | Mitsubishi core integrated screen /or Siemens S7-200 Smart | |||||
| electrical box | built-in 1 set | |||||
| touch screen | Mitsubishi core integrated screen/ MCGS | |||||
| 25 | size LxWxH (mm) / Weight:(Kg) | About:1000×800×1600 mm // About 300 kg | ||||
| 26 | Price | 含税含运费 交期20天 | ||||
Working Principles for PSA Nitrogen Generator
Pressure swing adsorption(PSA)nitrogen generator is an automatic equipment that uses air as material,use carbon molecular sieve as adsorbent, pressure reduction desorption principle to adsorb oxygen from the air, thereby separating nitrogen.
Main Features for PSA Nitrogen Generator
- Through our partnership with Burkert Valves, we have developed a customized double-acting pneumatic valve for our equipment. This advanced valve incorporates top and middle pressure equalization design, along with airflow orifice plates, resulting in optimized air consumption and energy efficiency. Our equipment achieves the highest energy consumption ratio in China, offering significant energy savings.
- Additionally, we have integrated our patented silencer technology to effectively control noise levels generated by our equipment. With noise levels below 55 dB, we prioritize a quiet and comfortable working environment for our customers.
Our nitrogen generation system provides a host of benefits:
- Convenient Nitrogen Production: By simply supplying compressed air and power, nitrogen can be readily produced. The purity of nitrogen can be easily adjusted based on specific requirements by manipulating input parameters.
- Automation and Quick Gas Generation: Our highly automated equipment enables unattended operation, delivering nitrogen within a short time frame of just 10-15 minutes after startup. This ensures swift availability of the gas whenever needed.
- Compact Design and Energy Efficiency: With its streamlined process flow and compact footprint, our equipment occupies minimal space. It is designed to consume less energy, resulting in reduced operational costs and a lower environmental impact.
- Snowstorm Method for Molecular Sieve Filling: To safeguard molecular sieves from pulverization caused by high-pressure airflow impact, we employ the snowstorm method during molecular sieve filling. This ensures the long-term effectiveness and efficiency of the molecular sieves.
- On-line Inspection with High Accessibility: Equipped with an imported analyzer, our system allows for convenient on-line inspection of nitrogen purity. The analyzer is designed for easy accessibility, occupying minimal space, and consuming low energy.
- With these optimized features, our nitrogen generation system offers a dependable and cost-effective solution for the efficient production of nitrogen gas, catering to a wide range of industrial needs.
Carbon Molecular Sieve
High quality,high density, compact spring loaded, top/bottom balance, protected by a dedicated pressure sensor.
We usually use CMS-240 for purity below 99.99%
And use CMS-260 for purity of 99.999% in one step .
Standard Features
- Siemens PLC
- Customized and improved domestic valves
- 7-inch LCD display
- Taiwan AirTAC solenoid valve
- Chengdu Jiuyin Nitrogen analyzer
- SMC flowmeter
- Professional brand molecular sieve
Optional Features
- Remote control system
- Better valve of brand Gemu, Burkert
- Dew point analyzer
- Import Molecular Sieve
- Italian ODE solenoid valve
-Applications-
- Application of SMT industry
- Semiconductor silicon industry application
Semiconductor and integrated circuit manufacturing process atmosphere protection, cleaning,chemical recovery,etc.
- Electronic components industry application
Selective welding, puring and encapsulation with nitrogen. Scientific nitrogen inert protection has proven to be an essential step in the successful production of high quality electronic components.
- Semiconductor packing industy application
Packaging, reduction, strage with nitrogen.
- Powder metallurgy, metal processing industry
Heat treatment industry application, Steel, iron, copper, aluminum products annealing, carbonization, high temperature furnace protection, Low temperature assembly and plasma cutting of metal parts.
- Chemical industry, advanced material industry application
Nitrogen is used to create oxygen – free atmosphere in chemical process, improve the safety of production process, fluid transmission power source, etc: It can be used for nitrogen purging of pipes and vessels in the system, filling nitrogen Storage tank, gas displacement, leak detection, combustible gas protection, chemical reaction agitation, chemical fiber production protection, also used in diesel hydrogenation and catalytic reforming.
- Oil and gas industry
Oil refining, container machine pipeline nitrogen-filled purge box leak detection, nitrogen injection oil recovery.
- Food and medicine industry Application
Mianly used in food packaging, food preservation, food storage, (Configurable sterilization filter), food drying and sterilization, medicine packing, medical replacement gas, medicine delivery atmosphere, etc.
