PSA Nitrogen Generator: 350Nm3/H, 99.99% Purity, for Food, Metallurgy, Chemical

Description of 99.99% Purity 350Nm3/H PSA Nitrogen Generator Food, metallurgy, chemical

industry applicable

 

For the past 15 years, we have specialized in the assembly of PSA nitrogen generators and oxygen generators at our factory. Each year, we deliver approximately 400 sets of PSA nitrogen generators and oxygen generators to customers both domestically and internationally. Our services encompass the entire production process, including manufacturing and debugging.

 

In collaboration with Burkert Valves, we have developed a unique double-acting pneumatic valve that we have customized to meet our specific requirements. With innovative design features such as top and middle pressure equalization and airflow orifice plates, we have achieved continuous optimization and reduction in the air consumption ratio of our equipment. As a result, we have achieved remarkable energy savings. In fact, our equipment’s energy consumption ratio is considered among the highest in China. Furthermore, we have implemented our patented silencer technology, effectively controlling the noise level of our devices to below 55 dB.

 

We have established a comprehensive process flow that encompasses cutting, welding, assembly, molecular sieve filling, automatic rust removal, spraying, and thorough equipment testing and commissioning. This ensures that our products meet the highest quality standards.

In terms of our supply chain, we collaborate with renowned brands like Atlas Copco, Ingersoll Rand, GDK, Liutech, Bolaite, Hanbell, and BK to source top-quality air compressors. Additionally, we provide refrigerated dryers from Boly, Atlas Copco, and Liutech, as well as boosters from Anshan Jiapeng and Anqing Bailian. We also offer a wide range of supporting equipment and accessories to meet the diverse needs of our customers.

 

Our company caters to both end-users and distributors worldwide. We offer customized remote systems, color customization options, and tailored display interfaces, among other OEM services. Furthermore, we provide ASME standard equipment and pressure tanks specifically designed to meet the requirements of the USA and Australian markets.

 

For personalized selection and inquiries, our dedicated customer managers are available to assist you. We look forward to establishing a long-term partnership based on trust and reliability.

PN4350 PSA Nitrogen Plant Technical Specification
lot Item Description /Specification
1 Model/Place of Manufacture PN4350
2 Nitrogen making principle PSA Pressure swing adsorption PSA变压吸附(开放式结构)
3 Application Operation place Indoor
Environment Ambient temperature Min -5℃/Max 50℃/ design temperature37℃
Ambient humidity Min 40%RH Max90%RH
4 Capacity 350 Nm3/hr
5 Nitrogen Gas Purity ≥99.99 % Test at outlet of psa Nitrogen
6 Nitrogen Purity Sensor HT-TA261 1set
7 Nitrogen Flowmeter Japan SMC flowmeter 1 sets
8 Inlet compress air pressure 0.75 -0.99Mpa
9 Inlet Oil Content ≤0.001mg/m3
10 Residual dust ≤0.01um
11 Residual water ≤0.069mg/m3
12 Air inlet atmospheric dew point -15℃
13 Demand for clean compressed air 29.17 Nm3/min Recommend Air compressor 200Kw (31.3m3/min 10Bar ) or 185Kw (32.3m3/min 8Bar)
14 Inlet Diameter DN80
15 Outlet Diameter DN50
16 Maximum inlet temperature MAX 30 ℃
17 Allowable working pressure range Min7.5Kgf / cm2 Max9.9Kgf / cm2
18 Carbon molecular sieve model/origin CMS-240
19 The tower body pipe 2 sets
20 Air and nitrogen buffer tank Piped storage tank
21 Instrument Tank, silencer PB Silencer ≤55dB(A) patent number:ZL 2015 2 0545860.3
22 Solenoid valve brand/origin AirTAC 7 sets
23 Pneumatic valve brand/origin PB-Customized 11 Sets (two for auto drain unqalified Gas)
24 Control System Control Power Supply 0.2kw/set 220V 50 HZ
PLC Mitsubishi core integrated screen /or Siemens S7-200 Smart
electrical box built-in 1 set
touch screen Mitsubishi core integrated screen/ MCGS
25 size LxWxH (mm) / Weight:(Kg) About: 2500*1600*2900mm 5500 kg
26 Price 含税含运费 交期20天

Working Principles for PSA Nitrogen Generator

Pressure swing adsorption(PSA)nitrogen generator is an automatic equipment that uses air as material,use carbon molecular sieve as adsorbent, pressure reduction desorption principle to adsorb oxygen from the air, thereby separating nitrogen.

Main Features for PSA Nitrogen Generator

  • Air, as a raw material, is sourced from the environment. By supplying compressed air and power, nitrogen can be produced. The purity of nitrogen can be conveniently adjusted by regulating the supply of compressed air.
  • Our equipment is highly automated, ensuring fast gas production and the ability to operate without constant supervision. Nitrogen production can commence within just 10-15 minutes of startup.
  • The equipment is designed with simplicity in mind, occupying minimal space while consuming minimal energy and incurring low costs.
  • To preserve the integrity and longevity of the molecular sieves, we employ the snowstorm method for filling. This technique prevents the pulverization of molecular sieves that may occur due to the high-pressure impact of airflow. Consequently, the molecular sieves can be used continuously for an extended period.
  • For ease of operation, we have incorporated an imported analyzer that allows for on-line inspection. This analyzer is user-friendly, requires minimal space, consumes low energy, and incurs minimal costs.

Carbon Molecular Sieve

High quality,high density, compact spring loaded, top/bottom balance, protected by a dedicated pressure sensor.
We usually use CMS-240 for purity below 99.99%
And use CMS-260 for purity of 99.999% in one step .

Standard Features

  • Siemens PLC
  • Customized and improved domestic valves
  • 7-inch LCD display
  • Taiwan AirTAC solenoid valve
  • Chengdu Jiuyin Nitrogen analyzer
  • SMC flowmeter
  • Professional brand molecular sieve

 Optional Features

  • Remote control system
  • Better valve of brand Gemu, Burkert
  • Dew point analyzer
  • Import Molecular Sieve
  • Italian ODE solenoid valve

-Applications-

  • Application of SMT industry
  • Semiconductor silicon industry application

Semiconductor and integrated circuit manufacturing process atmosphere protection, cleaning,chemical recovery,etc.

  • Electronic components industry application

Selective welding, puring and encapsulation with nitrogen. Scientific nitrogen inert protection has proven to be an essential step in the successful production of high quality electronic components.

  • Semiconductor packing industy application

Packaging, reduction, strage with nitrogen.

  • Powder metallurgy, metal processing industry

Heat treatment industry application, Steel, iron, copper, aluminum products annealing, carbonization, high temperature furnace protection, Low temperature assembly and plasma cutting of metal parts.

  • Chemical industry, advanced material industry application

Nitrogen is used to create oxygen – free atmosphere in chemical process, improve the safety of production process, fluid transmission power source, etc: It can be used for nitrogen purging of pipes and vessels in the system, filling nitrogen Storage tank, gas displacement, leak detection, combustible gas protection, chemical reaction agitation, chemical fiber production protection, also used in diesel hydrogenation and catalytic reforming.

  • Oil and gas industry

­Oil refining, container machine pipeline nitrogen-filled purge box leak detection, nitrogen injection oil recovery.

  • Food and medicine industry Application

Mianly used in food packaging, food preservation, food storage, (Configurable sterilization filter), food drying and sterilization, medicine packing, medical replacement gas, medicine delivery atmosphere, etc.

Item No. Capacity Purity Size mm Inlet Diameter Outlet Diameteer Weight Kg Power
PN4005 5Nm3/H ≥99.99% 1200*850*1500 DN15 DN15 300 AC220V/0.2KW
PN4010 10Nm3/H ≥99.99% 1200*900*1900 DN15 DN15 500 AC220V/0.2Kw
PN4020 20Nm3/H ≥99.99% 1450*900*1900 DN25 DN15 600 AC220V/0.2Kw
PN4030 30Nm3/H ≥99.99% 1450*900*2250 DN32 DN15 700 AC220V/0.2Kw
PN4040 40Nm3/H ≥99.99% 1600*1100*1950 DN32 DN15 800 AC220V/0.2Kw
PN4050 50Nm3/H ≥99.99% 1700*1100*2200 DN40 DN15 1000 AC220V/0.2Kw
PN4060 60Nm3/H ≥99.99% 1800*1000*2300 DN40 DN25 1200 AC220V/0.2Kw
PN4070 70Nm3/H ≥99.99% 1800*1000*2300 DN40 DN25 1800 AC220V/0.2Kw
PN4080 80Nm3/H ≥99.99% 1800*1000*2300 DN40 DN25 1900 AC220V/0.2Kw
PN4100 100Nm3/H ≥99.99% 1800*1300*2450 DN40 DN25 2500 AC220V/0.2Kw
PN4120 120Nm3/H ≥99.99% 1800*1300*2450 DN40 DN25 2600 AC220V/0.2Kw
PN4150 150Nm3/H ≥99.99% 2000*1300*2450 DN40 DN25 2900 AC220V/0.2Kw
PN4200 200Nm3/H ≥99.99% 2200*1500*2650 DN50 DN40 3400 AC220V/0.2Kw
PN4250 250Nm3/H ≥99.99% 2500*1600*2680 DN50 DN40 3800 AC220V/0.2Kw
PN4300 300Nm3/H ≥99.99% 2500*1600*2900 DN50 DN40 5000 AC220V/0.2Kw
PN4350 350Nm3/H ≥99.99% 2500*1600*2900 DN80 DN50 5500 AC220V/0.2KW
PN4400 400Nm3/H ≥99.99% 3000*2000*3750 DN80 DN50 7500 AC220V/0.2Kw

Description

Technical indicators

  • Capacity Range : 2~2000Nm3/H
  • Purity Range : 95%~99.9999%
  • Outlet Pressure :0~6Bar or 0~ 8Bar
  • Booster outlet pressure range : 10 to 200Bar
  • Service Life 8-10 years as long as regular maintenance