| PN5180 PSA Nitrogen Plant Technical Specification | ||||||
| lot | Item | Description /Specification | ||||
| 1 | Model/Place of Manufacture | PN5180 | ||||
| 2 | Nitrogen making principle | PSA Pressure swing adsorption PSA变压吸附(开放式结构) | ||||
| 3 | Application | Operation place | Indoor | |||
| Environment | Ambient temperature | Min -5℃/Max 50℃/ design temperature37℃ | ||||
| Ambient humidity | Min 40%RH Max90%RH | |||||
| 4 | Capacity | 180 | Nm3/hr | |||
| 5 | Nitrogen Gas Purity | ≥99.999 % Test at outlet of psa Nitrogen | ||||
| 6 | Nitrogen Purity Sensor | HT-TA261 1set | ||||
| 7 | Nitrogen Flowmeter | Japan SMC flowmeter 1 sets | ||||
| 8 | Inlet compress air pressure | 0.75 -0.99Mpa | ||||
| 9 | Inlet Oil Content | ≤0.001mg/m3 | ||||
| 10 | Residual dust | ≤0.01um | ||||
| 11 | Residual water | ≤0.069mg/m3 | ||||
| 12 | Air inlet atmospheric dew point | -15℃ | ||||
| 13 | Demand for clean compressed air | 19.5 | Nm3/min | Recommend Air compressor | 160Kw (22.3 m3/min 10 Bar ) or 110Kw (20.0m3/min 8Bar) | |
| 14 | Inlet Diameter | DN65 | ||||
| 15 | Outlet Diameter | DN40 | ||||
| 16 | Maximum inlet temperature | MAX 30 ℃ | ||||
| 17 | Allowable working pressure range | Min7.5Kgf / cm2 Max9.9Kgf / cm2 | ||||
| 18 | Carbon molecular sieve model/origin | CMS-260 | ||||
| 19 | The tower body pipe | 2 sets | ||||
| 20 | Air and nitrogen buffer tank | Piped storage tank | ||||
| 21 | Instrument Tank, silencer | PB Silencer ≤55dB(A) patent number:ZL 2015 2 0545860.3 | ||||
| 22 | Solenoid valve brand/origin | AirTAC | 7 sets | |||
| 23 | Pneumatic valve brand/origin | PB customized | 11 sets (two for auto drain unqalified Gas) | |||
| 24 | Control System | Control Power Supply | 0.2kw/set 220V 50 HZ | |||
| PLC | Mitsubishi core integrated screen /or Siemens S7-200 Smar | |||||
| electrical box | built-in | 1 set | ||||
| touch screen | Mitsubishi core integrated screen/ MCGS | |||||
| 25 | size LxWxH (mm) / Weight:(Kg) | About:2500*1600*3200 4500KG | ||||
| 26 | lead time | 20 days | ||||
Working Principles for PSA Nitrogen Generator
Pressure swing adsorption(PSA)nitrogen generator is an automatic equipment that uses air as material,use carbon molecular sieve as adsorbent, pressure reduction desorption principle to adsorb oxygen from the air, thereby separating nitrogen.
Main Features for PSA Nitrogen Generator
- Raw material air is taken from nature. Nitrogen can be produced by supplying compressed air and power.
- Nitrogen purity can be adjusted conveniently and be produced by supplying compressed air
- The equipment is highly automated, produces gas quickly, and can be unattended. Nitrogen can be produced within 10-15 minutes of startup.
- The equipment process is simple, occupies a small area, consumes less energy and costs.
- Molecular sieves are filled by snowstorm method to avoid the pulverization of molecular sieves caused by avoid the pulverization of molecular sieves caused by high-pressure airflow impact and ensure the long-term use of molecular sieves.
- On-line inspection of imported analyzer with high access is simple, occupies a small area, consumes less energy,and costs.Carbon Molecular SieveCarbon Molecular Sieve (CMS) is an extremely efficient adsorbent material extensively utilized in nitrogen generators. It is widely recognized for its exceptional effectiveness, compactness, and superior quality, making it a preferred option in diverse industries. The CMS incorporates a meticulously designed, spring-loaded mechanism that ensures optimal and well-balanced performance throughout the nitrogen generation process. To further enhance stability and reliability, a dedicated pressure sensor is integrated into the system.
When targeting nitrogen purity levels below 99.99%, the CMS-240 variant is highly recommended due to its remarkable performance. However, for applications that require an even higher purity level of 99.999% in a single step, the CMS-260 is the ideal choice. These carbon molecular sieves play a vital role in nitrogen generation, enabling the production of nitrogen gas with unparalleled purity. Their applications are extensive, spanning industries such as manufacturing, healthcare, and laboratories, where the demand for highly pure nitrogen is of utmost importance.
Standard Features
- Siemens PLC
- Professional brand molecular sieve
- Customized and improved domestic valves
- 7-inch LCD display
- Taiwan AirTAC solenoid valve
- Chengdu Jiuyin Nitrogen analyzer
- SMC flowmeter
Optional Features
- Remote control system
- Better valve of brand Gemu, Burkert
- Dew point analyzer
- Import Molecular Sieve
Italian ODE solenoid valve
-Applications-
- Semiconductor Silicon Industry:Protection and cleaning of atmosphere during semiconductor and integrated circuit manufacturing processes.
Recovery of chemicals used in the manufacturing process. - Electronic Components Industry:Nitrogen is used for selective welding, purging, and encapsulation of electronic components.
Nitrogen inert protection ensures the production of high-quality electronic components. - Semiconductor Packaging Industry:Nitrogen is used for packaging, reduction, and storage purposes.
- Powder Metallurgy and Metal Processing Industry:Heat treatment processes such as annealing and carbonization of steel, iron, copper, and aluminum products.
Nitrogen provides furnace protection during high-temperature operations.
Nitrogen is used for low-temperature assembly and plasma cutting of metal parts. - Chemical Industry and Advanced Material Industry:Nitrogen is utilized to create an oxygen-free atmosphere in chemical processes, enhancing production safety.
Nitrogen is used for purging pipes and vessels, filling nitrogen storage tanks, gas displacement, leak detection, combustible gas protection, chemical reaction agitation, and chemical fiber production.
It is also employed in diesel hydrogenation and catalytic reforming processes. - Oil and Gas Industry:Nitrogen is utilized in oil refining processes, container machine pipeline nitrogen-filled purge, box leak detection, and nitrogen injection for oil recovery.
- Food and Medicine Industry:Nitrogen is primarily used in food packaging, preservation, and storage.
Nitrogen can be used for sterilization purposes with configurable sterilization filters.
In the medical field, nitrogen is used for medicine packaging, medical replacement gas, medicine delivery atmosphere, and other applications related to food and medicine.
