PSA Nitrogen Generator/Nitrogen Gas Generator: 15Nm3/H, 99.999% Purity, For Food, Metallurgy, Chemical

Description of 99.999% Purity 15Nm3/H PSA Nitrogen Generator Food, metallurgy, chemical

industry applicable

 

We have been engaged in the assembly of PSA nitrogen generators and oxygen generators in our factory for 15 years, providing approximately 400 sets of PSA nitrogen generators and oxygen generators for domestic and international customers each year, including production, and debugging.

 

In collaboration with Burkert Valves, we have customized our own double-acting pneumatic valve. Through the design of top and middle pressure equalization,and airflow orifice plates, we continuously optimize and reduce the air consumption ratio of the equipment, thus achieving energy savings. The energy consumption ratio of our equipment has reached the highest level in China. And through our patented silencer, our device noise is controlled to less than 55 db.

 

In terms of process flow, we have cutting, welding, assembly, filling of molecular sieves, automatic rust removal, spraying, and complete procedures and supporting equipment for commissioning.

 

In the supply chain aspect, we provide first-line brands such as Atlas Copco, Ingersoll Rand, GDK, Liutech, Bolaite, Hanbell, and BK for air compressors, and provide Boly, Atlas Copco, and Liutech refrigerated dryers, as well as Anshan Jiapeng and Anqing Bailian boosters.

We can provide supporting equipment and accessories.

 

Currently, our company’s products are aimed at end-users and distributors worldwide. We provide customized remote systems, color customization, display interface customization, and many other OEM services. And we also provide ASME standard equipment and pressure tanks for USA and Australian market.

 

For specific selection, please contact our customer manager. We hope to become your trusted long-term partner.

PN5015 PSA Nitrogen Plant Technical Specification
lot Item Description /Specification
1 Model/Place of Manufacture PN5015
2 Nitrogen making principle PSA Pressure swing adsorption PSA变压吸附(开放式结构)
3 Application Operation place Indoor
Environment Ambient temperature Min -5℃/Max 50℃/ design temperature37℃
Ambient humidity Min 40%RH Max90%RH
4 Capacity 15 Nm3/hr
5 Nitrogen Gas Purity ≥99.999 % Test at outlet of psa Nitrogen
6 Nitrogen Purity Sensor HT-TA261 1set
7 Nitrogen Flowmeter Japan SMC flowmeter 1 sets
8 Inlet compress air pressure 0.75 -0.99Mpa
9 Inlet Oil Content ≤0.001mg/m3
10 Residual dust ≤0.01um
11 Residual water ≤0.069mg/m3
12 Air inlet atmospheric dew point -15℃
13 Demand for clean compressed air 1.63 Nm3/min Recommend Air compressor 15Kw (2.1 m3/min 10 Bar ) or 15Kw (2.4m3/min 8Bar)
14 Inlet Diameter DN25
15 Outlet Diameter DN15
16 Maximum inlet temperature MAX 30 ℃
17 Allowable working pressure range Min7.5Kgf / cm2 Max9.9Kgf / cm2
18 Carbon molecular sieve model/origin CMS-260
19 The tower body pipe 2 sets
20 Air and nitrogen buffer tank Piped storage tank
21 Instrument Tank, silencer PB Silencer ≤55dB(A) patent number:ZL 2015 2 0545860.3
22 Solenoid valve brand/origin AirTAC 7 sets
23 Pneumatic valve brand/origin PB customized 11 sets (two for auto drain unqalified Gas)
24 Control System Control Power Supply 0.2kw/set 220V 50 HZ
PLC Mitsubishi core integrated screen /or Siemens S7-200 Smart
electrical box built-in 1 set
touch screen Mitsubishi core integrated screen/ MCGS
25 size LxWxH (mm) / Weight:(Kg) About: 1450*1000*1900 700KG

Working Principles for PSA Nitrogen Generator

Pressure swing adsorption(PSA)nitrogen generator is an automatic equipment that uses air as material,use carbon molecular sieve as adsorbent, pressure reduction desorption principle to adsorb oxygen from the air, thereby separating nitrogen.

Main Features for PSA Nitrogen Generator

  • The raw material for nitrogen generation is ambient air sourced from nature. By supplying compressed air and power, nitrogen gas can be produced. The purity of nitrogen can be conveniently adjusted by regulating the supply of compressed air.
  • The nitrogen generator is highly automated, allowing for quick gas production without the need for constant monitoring. It can operate unattended, and nitrogen gas can be generated within 10-15 minutes after starting up the equipment.
  • The equipment itself has a straightforward process, requires minimal space, and consumes less energy, resulting in cost savings. To ensure the long-term usability of molecular sieves, they are filled using the snowstorm method, which prevents their pulverization caused by the impact of high-pressure airflow.
  • To facilitate convenient and effective supervision, the nitrogen generator is outfitted with an imported analyzer that enables real-time inspections. This analyzer offers excellent accessibility, occupies minimal space, and enhances energy and cost effectivenes

Carbon Molecular Sieve

High quality,high density, compact spring loaded, top/bottom balance, protected by a dedicated pressure sensor.
We usually use CMS-240 for purity below 99.99%
And use CMS-260 for purity of 99.999% in one step .

Standard Features

  • Siemens PLC
  • Customized and improved domestic valves
  • 7-inch LCD display
  • Taiwan AirTAC solenoid valve
  • Chengdu Jiuyin Nitrogen analyzer
  • SMC flowmeter
  • Professional brand molecular sieve

Optional Features

  • Remote control system
  • Better valve of brand Gemu, Burkert
  • Dew point analyzer
  • Import Molecular Sieve
  • Italian ODE solenoid valve

-Applications-

  • Application of SMT industry
  • Semiconductor silicon industry application

Semiconductor and integrated circuit manufacturing process atmosphere protection, cleaning,chemical recovery,etc.

  • Electronic components industry application

Selective welding, puring and encapsulation with nitrogen. Scientific nitrogen inert protection has proven to be an essential step in the successful production of high quality electronic components.

  • Semiconductor packing industy application

Packaging, reduction, strage with nitrogen.

  • Powder metallurgy, metal processing industry

Heat treatment industry application, Steel, iron, copper, aluminum products annealing, carbonization, high temperature furnace protection, Low temperature assembly and plasma cutting of metal parts.

  • Chemical industry, advanced material industry application

Nitrogen is used to create oxygen – free atmosphere in chemical process, improve the safety of production process, fluid transmission power source, etc: It can be used for nitrogen purging of pipes and vessels in the system, filling nitrogen Storage tank, gas displacement, leak detection, combustible gas protection, chemical reaction agitation, chemical fiber production protection, also used in diesel hydrogenation and catalytic reforming.

  • Oil and gas industry

­Oil refining, container machine pipeline nitrogen-filled purge box leak detection, nitrogen injection oil recovery.

  • Food and medicine industry Application

Mianly used in food packaging, food preservation, food storage, (Configurable sterilization filter), food drying and sterilization, medicine packing, medical replacement gas, medicine delivery atmosphere, etc.

 

Item No. Capacity Nm3/H Purity Size mm Inlet Diameter Outlet
Diameteer
Weight Kg Power
PN5003 3 ≥99.999% 900*500*1400 DN15 DN15 200 AC220V/0.2KW
PN5005 5 ≥99.999% 1200*850*1550 DN20 DN15 300 AC220V/0.2KW
PN5010 10 ≥99.999% 1450*1000*1900 DN25 DN15 600 AC220V/0.2KW
PN5015 15 ≥99.999% 1450*1000*1900 DN25 DN15 700 AC220V/0.2KW
PN5020 20 ≥99.999% 1450*1000*1900 DN25 DN15 800 AC220V/0.2KW
PN5030 30 ≥99.999% 1650*750*1900 DN32 DN15 900 AC220V/0.2KW
PN5040 40 ≥99.999% 1800*1200*2300 DN32 DN25 1100 AC220V/0.2KW
PN5050 50 ≥99.999% 1800*1200*2300 DN25 DN25 1200 AC220V/0.2KW
PN5060 60 ≥99.999% 1800*1200*2300 DN40 DN25 1500 AC220V/0.2KW
PN5080 80 ≥99.999% 1800*1200*2450 DN40 DN25 2500 AC220V/0.2KW
PN5100 100 ≥99.999% 2000*1400*2550 DN50 DN25 2600 AC220V/0.2KW
PN5120 120 ≥99.999% 2000*1400*2550 DN50 DN25 2800 AC220V/0.2KW
PN5130 130 ≥99.999% 2000*1400*2550 DN50 DN25 2950 AC220V/0.2KW
PN5150 150 ≥99.999% 2200*1600*2650 DN50 DN25 3200 AC220V/0.2KW
PN5180 180 ≥99.999% 2500*1600*3200 DN65 DN40 4500 AC220V/0.2KW
PN5200 200 ≥99.999% 2500*1600*2900 DN65 DN40 5500 AC220V/0.2KW
PN5250 250 ≥99.999% 2500*1600*2900 DN65 DN50 5500 AC220V/0.2KW
PN5300 300 ≥99.999% 3000*2000*3550 DN80 DN50 8500 AC220V/0.2KW

Description

Technical indicators

  • Capacity Range : 2~2000Nm3/H
  • Purity Range : 95%~99.9999%
  • Outlet Pressure :0~6Bar or 0~ 8Bar
  • Booster outlet pressure range : 10 to 200Bar
  • Service Life 8-10 years as long as regular maintenance