| PN5010 PSA Nitrogen Plant Technical Specification | ||||||
| lot | Item | Description /Specification | ||||
| 1 | Model/Place of Manufacture | PN5010 | ||||
| 2 | Nitrogen making principle | PSA Pressure swing adsorption PSA变压吸附(开放式结构) | ||||
| 3 | Application | Operation place | Indoor | |||
| Environment | Ambient temperature | Min -5℃/Max 50℃/ design temperature37℃ | ||||
| Ambient humidity | Min 40%RH Max90%RH | |||||
| 4 | Capacity | 10 | Nm3/hr | |||
| 5 | Nitrogen Gas Purity | ≥99.999 % Test at outlet of psa Nitrogen | ||||
| 6 | Nitrogen Purity Sensor | HT-TA261 1set | ||||
| 7 | Nitrogen Flowmeter | Japan SMC flowmeter 1 sets | ||||
| 8 | Inlet compress air pressure | 0.75 -0.99Mpa | ||||
| 9 | Inlet Oil Content | ≤0.001mg/m3 | ||||
| 10 | Residual dust | ≤0.01um | ||||
| 11 | Residual water | ≤0.069mg/m3 | ||||
| 12 | Air inlet atmospheric dew point | -15℃ | ||||
| 13 | Demand for clean compressed air | 1.08 | Nm3/min | Recommend Air compressor | 7.5Kw (1.4 m3/min 10 Bar ) or 7.5Kw (1.1m3/min 8Bar) | |
| 14 | Inlet Diameter | DN25 | ||||
| 15 | Outlet Diameter | DN15 | ||||
| 16 | Maximum inlet temperature | MAX 30 ℃ | ||||
| 17 | Allowable working pressure range | Min7.5Kgf / cm2 Max9.9Kgf / cm2 | ||||
| 18 | Carbon molecular sieve model/origin | CMS-260 | ||||
| 19 | The tower body pipe | 2 sets | ||||
| 20 | Air and nitrogen buffer tank | Piped storage tank | ||||
| 21 | Instrument Tank, silencer | PB Silencer ≤55dB(A) patent number:ZL 2015 2 0545860.3 | ||||
| 22 | Solenoid valve brand/origin | AirTAC | 7 sets | |||
| 23 | Pneumatic valve brand/origin | PB customized | 11 sets (two for auto drain unqalified Gas) | |||
| 24 | Control System | Control Power Supply | 0.2kw/set 220V 50 HZ | |||
| PLC | Mitsubishi core integrated screen /or Siemens S7-200 Smart | |||||
| electrical box | built-in | 1 set | ||||
| touch screen | Mitsubishi core integrated screen/ MCGS | |||||
| 25 | size LxWxH (mm) / Weight:(Kg) | About :1450*1000*1900 600KG | ||||
| 26 | lead time | 20 days | ||||
Working Principles for PSA Nitrogen Generator
Pressure swing adsorption(PSA)nitrogen generator is an automatic equipment that uses air as material,use carbon molecular sieve as adsorbent, pressure reduction desorption principle to adsorb oxygen from the air, thereby separating nitrogen.
Main Features for PSA Nitrogen Generator
- Raw material air is taken from nature. Nitrogen can be produced by supplying compressed air and power.
- Nitrogen purity can be adjusted conveniently and be produced by supplying compressed air
- The equipment is highly automated, produces gas quickly, and can be unattended. Nitrogen can be produced within 10-15 minutes of startup.
- The equipment process is simple, occupies a small area, consumes less energy and costs.
- Molecular sieves are filled by snowstorm method to avoid the pulverization of molecular sieves caused by avoid the pulverization of molecular sieves caused by high-pressure airflow impact and ensure the long-term use of molecular sieves.
- On-line inspection of imported analyzer with high access is simple, occupies a small area, consumes less energy,and costs.
- Application in the SMT Industry:
The nitrogen generator finds application in the SMT (Surface Mount Technology) industry. It is used for various processes such as atmosphere protection, cleaning, and chemical recovery in semiconductor silicon manufacturing and integrated circuit production.
- Application in the Electronic Components Industry:
In the electronic components industry, nitrogen is utilized for selective welding, purging, and encapsulation. The use of nitrogen as a scientifically proven inert protection step ensures the successful production of high-quality electronic components.
- Application in the Semiconductor Packaging Industry:Carbon Molecular SieveHigh quality,high density, compact spring loaded, top/bottom balance, protected by a dedicated pressure sensor.
We usually use CMS-240 for purity below 99.99%
And use CMS-260 for purity of 99.999% in one step .Standard Features
- Siemens PLC
- Customized and improved domestic valves
- 7-inch LCD display
- Taiwan AirTAC solenoid valve
- Chengdu Jiuyin Nitrogen analyzer
- SMC flowmeter
- Professional brand molecular sieve
Optional Features
- Remote control system
- Better valve of brand Gemu, Burkert
- Dew point analyzer
- Import Molecular Sieve
- Italian ODE solenoid valve
-Applications-
Nitrogen is employed for packaging, reduction, and storage purposes in the semiconductor packaging industry. It helps maintain the quality and integrity of the packaged semiconductor devices.
- Application in Powder Metallurgy and Metal Processing:
The nitrogen generator plays a vital role in the heat treatment industry for steel, iron, copper, and aluminum products. It facilitates processes such as annealing, carbonization, high-temperature furnace protection, low-temperature assembly, and plasma cutting of metal parts.
- Application in the Chemical and Advanced Material Industry:
In the chemical industry and the production of advanced materials, nitrogen is used to create an oxygen-free atmosphere during chemical processes. It improves the safety of production, serves as a power source for fluid transmission, and finds applications in nitrogen purging, storage tank filling, gas displacement, leak detection, combustible gas protection, chemical reaction agitation, chemical fiber production, diesel hydrogenation, and catalytic reforming.
- Application in the Oil and Gas Industry:
The nitrogen generator is utilized in the oil and gas industry for oil refining, container machine pipeline nitrogen-filled purge, box leak detection, and nitrogen injection for oil recovery processes.
- Application in the Food and Pharmaceutical Industries:
In the food and pharmaceutical sectors, nitrogen is extensively used for various purposes. It is employed in food packaging, preservation, and storage, as well as in food drying, sterilization (with configurable sterilization filters), medicine packaging, medical gas replacement, and creating controlled atmospheres for pharmaceutical processes.
